Raypak 992B-1262B instruction

49.When power is sent to gas valve 1 it is also sent to time delay relay 1 (TD-1) which starts a 5-second countdown.

50.After the 5-second countdown from TD-1 and the internal contacts close, time delay relay 2 (TD-2 ) receives 24 VAC.

51.Gas valve 1a is energized allowing the remainder of stage 1 to fire.

52.After the 5-second countdown from TD-2 the inter- nal contacts close allowing 24 VAC to sit at pin 3 of the stage 2 connection on the CPW board.

53.After closure of the stage 2 contacts Gas valve 2 is energized.

54.The stage 2 LED on the status display board is now illuminated.

55.The temperature controller closes the stage 3 con- tacts at J3 on the CPW board.

56.Power is applied to pin 5 of the stage 3 connec- tions on the CPW board.

57.Power is applied to the “TH” terminal of ignition module 2.

58.Once the “TH” signal is received at ignition module 2, the heater will perform a 15-second pre-purge, and then hot surface igniter 2 is energized by a 120 VAC signal from S-1 on ignition module 2 for approximately 30 seconds. (The hot surface ignit- er must draw greater than 3.1 amps while being energized or ignition lockout will occur after three tries.)

59.If ignition module two locks out, a signal will be sent to the Universal Diagnostics Board and to the status display board to indicate an ignition fault.

60.Once the ignition module determines that the hot surface igniter has heated up and operating prop- erly, a 24 VAC signal is output from pin GV on the module.

61.24 VAC signal is received at gas valve 3 thus ener- gizing it.

62.The stage 3 LED on the status display board is now illuminated.

63.The coil of relay K-5 (N.O.) is now energized with the (K-5) contacts closing downstream of the stage 4 connections.

64.Remote flame sensor 2 is trying to rectify flame.

65.Power is now applied to time delay relay 3 and the contacts of TD-3 located upstream of the stage 4 connection close after 5 seconds.

66.The stage 4 controller contacts close.

67.Power is applied to gas valve 4.

68.The stage 4 LED on the status display board is now illuminated.

69.The heater is now operating at full fire.

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Raypak 992B-1262B manual

Contents

Installation & Operating Instructions Page Contents Pay Attention to These Terms Installations at Elevation Before InstallationProduct Receipt Model Identification Component Locations Back Component Locations Model Quantity Vent Size Gas Burners Blowers General InformationValves Model Burners per Valve Stages Fire at Stage Water Time to Produce Serious Temp Burn General SafetyTime/Temperature Relationships in Scalds Installation Codes InstallationEquipment Base Stacking Table D Vent/Air Inlet Termination Clearances Clearances Indoor InstallationsOutdoor Installations Indoor Units Combustion and Ventilation AirReversing Air Filter Direct Vent Conventional Combustion Air Supply InstallationsTruSeal Combustion Air All Air from Inside the Building Water Piping Canadian InstallationsGeneral Reversing Water Connections Cold Water Operation Relief Valve Piping Hydrostatic Test Pump Selection Temperature & Pressure GaugeHydronic Heating Piping Pressure Drop in Feet of Head Feedwater RegulatorAir-Separation/Expansion Tank Three-Way Valves Pool Heating Potable Water and Space Heating Winterizing Your Heater Automatic Chlorinators and Chemical Feeders Pool/Spa Water Chemistry Water Hardness Gas SupplyPH of Water Total Dissolved Solids Reversing Gas Supply Connection Gas Supply ConnectionModel Table I Maximum Equivalent Pipe Length Check the Power Source Electrical Power ConnectionsGas Supply Pressure Field-Connected Controllers Making the Electrical Connections Field Wiring Connection On-Off Wiring Connections Flue Exhaust Tee VentingModel Diameter Order Number Appliance Categories Vent Terminal Location Support of Vent StackCombustion Exhaust Certified Combustion Air Changing the Flue Outlet InstallationsCanadian Installations Venting Configurations Venting Installation TipsInstallation Natural Draft Vertical Venting Category Common Venting System TerminationCertified Vertical Venting Combustion Air Air Inlet Model Height Horizontal Through-the-Wall Venting Category Horizontal Through-the-Wall Venting Category Model Certified Maximum Combustion Air Inlet Direct Vent Horizontal Through- the-WallVenting Equivalent Material Vent Length Intake Pipe Direct Vent Vertical Direct Vent Vertical Freeze Protection Outdoor InstallationControls Models 992B-1262B Heater Sequence of Operation External Lights Color Indication Models 1532B 1802B Page Page Models 2002B 2342B Page Page Flow Switch High Limit Manual ResetIgnition Module Operating Control Low Water Cut-Off Optional High and Low Gas Pressure Switches UDB Fault History UDB Diagnostic Board Venting Appliance Categories 87%-Efficiency Boilers Special InstructionsWater Piping Condensate Management Vertical Venting CategoryVent Terminal Location Max. Length Material Vent Length Certified Maximum Combustion Air Air Inlet Model VentingEquivalent Direct Vent Horizontal Through- the-Wall 992BE 75’ 100’ 1262BE Galvanized Steel 1532BE Category 25’ Wiring Diagram Models 992B-1262B Wiring Diagram Models 1532B-2342B Pre Start-up START-UP Start-Up Blower AdjustmentMain Burner Adjustment Leak Test Procedure Dual-Seat Gas Valves Safety InspectionFollow-Up Pilot Turn-Down Test Leak Test Post Start-Up Check To Turn Off Gas To Appliance OperationLighting Instructions Step Troubleshooting Preventive Maintenance Schedule MaintenanceSuggested Minimum Maintenance Schedule Semi-Annually WeeklyAnnually As Required Inside Air Contamination Appendix Limited Parts Warranty HI Delta Types H and WH Limited Parts Warranty HI Delta Type P START-UP Checklist for FAN-ASSISTED Raypak Products Page