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Sterling 2000, 1200, SMS 850, 1500 manual SMS Medium Duty Single Shaft Shredder, Sms

Models: 1500 SMS 850 2000 1200

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SMS Medium Duty Single Shaft Shredder

SMS 850, 1200, 1500, 2000

Part Number: ESS-0039-S

Bulletin Number: BJ5-615

Effective: 9.30.2008

Write Down Your Serial Numbers Here For Future Reference:

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We are committed to a continuing program of product improvement.

Specifications, appearance, and dimensions described in this manual are subject to change without notice.

DCN No. ____________

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Sterling 2000, 1200, SMS 850, 1500 manual SMS Medium Duty Single Shaft Shredder, Sms

Contents

SMS SMS Medium Duty Single Shaft ShredderUnpacking and Inspection Shipping InfoIn the Event of Shipping Damage If the Shipment is Not CompleteWARNING! Suspended load Storage, Disposal, TransportationStorage DisposalTable of Contents 1-1How to Use This Manual Chapter 1 SafetySafety Symbols Used in this Manual 1-3Responsibility 1-2General Safety Regulations1-4Warnings and Precautions Type of Danger Remaining RisksActivity PossibleActivity Type of DangerPossible Preventative MeasuresActivity Type of DangerPossible Preventative Measures2-1Models Covered in This Manual Chapter 2 Functional Description2-2General Description Mechanical SectionMachine Standard Execution 2-3Typical Features and ComponentsMaterial In-feed Additional In-feedDevice In-feedHopperRotor, Cutters, Bed Cutters DriveRotor, cutters, bed cutters EJ5-615 Screen and screen support EJ5-615 Discharge of Shredding MaterialChapter 2 Functional Description 17 ofHydraulic Ram Pulse Push Function Safety Device for Housing Flap 2-4Safety FeaturesProtective Devices V-Beltsand Ram Guards Safety MarkingsPersonal Protective Gear Re-operation Emergency Stop ButtonUnloading and Installing the Machine Chapter 3 Installation3-1Uncrating the Equipment Requirements at Application Site3-2Electrical Connections Connection of Emergency Stop Button Chapter 3 InstallationBJ5-615 25 of3-3Initial Start-up General AdviceChecking the Rotational Direction Machine Check Prior to Start-upBJ5-615 Chapter 3 Installation27 of 4-2Operation Procedures Chapter 4 Operation4-1 Start-up DANGER! Rotating CuttersEmptying the Screen standard screen Emptying the Screen hydraulic screen 4-3 Shut-down Switch OFF Machine5-1Preventative Maintenance Schedule Chapter 5 MaintenanceCleaning the Machine 5-2Preventative and Corrective MaintenanceChecking the Protective Devices Replacing the Rotor Replacing the Gear BoxDismounting the Rotor Mounting the RotorDismounting the Main Bearings Replacing the Main BearingsMounting the Main Bearings Lubrication Intervals Lubricating the Main BearingsShift Operation Replace LubricantRefilling lubricant Replacing or Refilling LubricantReplacing Lubricant List of Recommended Lubricants Chapter 5 MaintenanceCountry of Manufacturer/Manufacturer Roller Bearing GreaseBJ5-615 Chapter 5 Maintenance39 of Replacing the Screen Tightening Torque of the ScrewsStandard Screen and Hydraulic Screen V-Beltsroller centres and 16mm sag Checking the tension force of the V-beltProfile section Efficiency of x inWorking on the Cutting Cutters Checking V-beltcondition, replacing V-beltGrade TorqueScrew type GradeNOTE See previous drawing Dismounting the Cutter HoldersDismounting the Bed Cutters Chapter 5 Maintenance 1.Clean the cutter pocket and the cutter holderMounting the Cutter Holders 2.Insert cutter holder into the pocket5.Make sure the cutter fits planar in the seat Mounting the CuttersMounting the Bed Cutters Sharpening Cutters and Bed Knives Setting the Cutting Knives Danger of cutting caused by sharp cutting cutters BJ5-615 Hydraulic liquid recommendation Chapter 5 MaintenanceBJ5-615 52 of6-1Introduction Chapter 6 Troubleshootingconsulting the service Problemservice department Possible Causeservice department Problemconsulting the service Possible Causeconsulting the service ProblemPossible Cause Possible RemedyWarranty Returns AppendixA-1Returned Material Policy Credit ReturnsBJ5-615 A-2Technical Specifications0Appendix 58 ofCutter Mounting A-3Drawings and DiagramsBJ5-615 Bed Knife Mounting0Appendix 60 ofBJ5-615 Rotor Assembly0Appendix 61 ofBJ5-615 Drive0Appendix 62 of0Appendix BJ5-61563 of BJ5-615 Ram scraper0Appendix 64 ofBJ5-615 SMS 850 Hydraulic Diagram0Appendix 65 ofBJ5-615 SMS 850 Hydraulic Unit0Appendix 66 ofBJ5-615 SMS 850 Hydraulic Screen Diagram0Appendix 67 ofBJ5-615 SMS 850 Hydraulic Unit-Screen0Appendix 68 ofBJ5-615 SMS 1200-2000Standard Hydraulic Diagram0Appendix 69 ofBJ5-615 SMS 1200-2000Hydraulic Unit0Appendix 70 ofBJ5-615 SMS 1200-2000Hydraulic Screen Diagram0Appendix 71 ofBJ5-615 SMS 1200-2000Hydraulic Unit0Appendix 72 ofDescription/Standard A-4Spare Parts ListMachine complete Screen complete Standard0Appendix BJ5-61574 of E-kniferotor ø387x850Electrical parts HydraulicDescription/Standard Screen complete Standard0Appendix BJ5-61576 of BearingHydraulic Ram completeElectrical parts Description/Standard0Appendix BJ5-61578 of Screen complete Standard0Appendix BJ5-61579 of E-kniferotor ø457x1410Description/Standard Electrical partsMachine complete Screen complete Hydraulic0Appendix BJ5-61581 of E-kniferotor ø457x1950Hydraulic SMS 850 Hydraulic Unit Spare PartsElectrical parts DescriptionSMS 1200-2000Hydraulic Unit Spare Parts SMS 850 Hydraulic Screen Spare PartsSMS 1200-2000Hydraulic Screen Spare Parts DescriptionA-5Technical Assistance Service DepartmentParts Department Sales DepartmentBJ5-615 Sterling, Inc 2900 S. 160th Street New Berlin, WI0Appendix 85 of