10.Place the screen back into its working position and fasten with the mounting screws.

11.Close the machine and hopper doors.

12.Machine can be started again.

Replacing the Gear Box

The gearbox is made so a replacement is only necessary in exceptional cases. Dismounting and mounting the gear box requires specialist knowledge and a careful working method. Please observe the instructions given in the installation manual of the gear box manufacturer or ask the service department for help.

Replacing the Rotor

The rotor’s design is heavy duty, so a replacement is only necessary after a crash, (i.e. a hammer fall inside). Dismounting and mounting of the rotor requires specialist knowledge and a careful working method. Call the Service Department for assistance.

Dismounting the Rotor

1.Dismount the V-belt cover.

2.Dismount the V-belts.

3.Dismount the gearbox.

4.Remove the screen.

5.Remove the rotor mounting slot cover plates from the housing.

6.Screw in hooks on both shaft ends.

7.Remove the bearing housing mounting screw.

8.Carefully lift out the complete rotor using suitable lifting and stopping equipment.

9.Lay the rotor down in a safe location using appropriately sized timber beams.

Mounting the Rotor

1.Before starting, clean the bearing seat surfaces and check the key.

2.Lift the rotor using suitable lifting and stopping equipment and place carefully into the bearing seats.

3.Attach the bearing housing (Pos.) to the bearing seats using screws.

4.Put the gear onto the rotor axis.

5.Put back the rotor mounting slot cover plates.

6.Put in the screen.

7.Pull on V-belts and adjust the V-belt tension force.

8.Attach the V-belt.

BJ5-615

Chapter 5: Maintenance

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Sterling SMS 850, 1200, 2000, 1500 Replacing the Gear Box, Replacing the Rotor, Dismounting the Rotor, Mounting the Rotor
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1500, SMS 850, 2000, 1200 specifications

The Sterling 1200 and 2000, along with the SMS 850 and 1500, represent a leap forward in the technology and features available in modern industrial equipment.

The Sterling 1200 is designed with efficiency in mind. It boasts an advanced control system that allows for precise monitoring and adjustments, ensuring optimal performance. With a powerful engine and robust construction, the Sterling 1200 is built to withstand demanding conditions, making it suitable for various applications ranging from manufacturing to construction.

The Sterling 2000 takes things a step further, offering enhanced capacity and capabilities. It incorporates state-of-the-art technology, including automated diagnostics and predictive maintenance features. This not only minimizes downtime but also extends the lifespan of the equipment. The user-friendly interface allows operators to easily navigate and control various functions, ensuring smooth operations.

On the other hand, the SMS 850 is engineered for versatility. Its modular design allows for seamless integration with existing systems, providing flexibility in how it is used. The SMS 850 is equipped with the latest energy-efficient technologies, helping businesses reduce operational costs while maintaining high productivity levels. The compact size of the SMS 850 makes it ideal for facilities where space is at a premium, without compromising on power or performance.

The SMS 1500, a larger counterpart to the SMS 850, is designed for high-demand environments. It features advanced safety protocols, ensuring that operators can work with peace of mind. The SMS 1500 is capable of handling larger workloads, making it a preferred choice for larger industrial operations. Its real-time monitoring system provides valuable insights into performance metrics, enabling better decision-making and operational strategies.

Both the Sterling and SMS series prioritize advanced connectivity, allowing for integration with IoT platforms. This capability facilitates remote monitoring and control, enhancing operational efficiency. Overall, the Sterling 1200, 2000, SMS 850, and 1500 epitomize innovation in design and technology, helping businesses streamline their processes and stay competitive in the fast-paced industrial landscape. As industries continue to evolve, these models will play a crucial role in meeting the demands of tomorrow.
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