Condition

Possible cause

Solution

 

 

Check the heater output with an

Unit does not heat.

 

ohmmeter to ground. It should

Controller heater output open.

read in the mega-ohm range.

(cont’d.)

 

Infinite or zero readings indicate

 

 

a defective output.

 

Clogged Y strainer.

Clean Y strainer.

 

Water supply to unit is turned

Open water supply.

 

OFF.

 

 

 

Water drain is plugged or

Clear drain line or eliminate

 

excessive back pressure in

 

back pressure condition.

 

drain line.

Unit overheats/unable to cool.

 

Heat exchanger tubes plugged

Remove tube bundles; clean/

 

by lime deposits.

replace as required.

 

 

Test solenoid valve by switching

 

Faulty solenoid valve.

to Manual Cool mode and listen

 

for valve operation. Replace if

 

 

 

 

faulty.

 

Leaks in connecting lines.

Inspect/replace faulty line or

 

connection.

 

 

 

Air in circulating lines.

Perform venting sequence in

 

Chapter 3.

 

 

 

Low fluid.

Check fluid level in sight glass.

 

Add fluid if required.

 

 

 

Defective Ful-Flo valve.

See Chapter 3.

 

 

Drain water from low point in

Rapid drop in pressure/no

Water in fluid.

piping (see Chapter 3), or boil

 

water off.

pressure.

 

Vent solenoid open.

Allow vent timer to run out; or,

 

 

check valve operation when unit

 

 

is cold by opening the fill port.

 

 

Check motor; rewire if

 

Pump running in reverse.

necessary. See electrical

 

 

diagrams.

 

Pump repair/adjustment

Adjust head spacing or replace

 

needed.

worn pump components.

 

V belt broken/worn.

Replace as required.

 

 

Drain water from low point in

Noisy pump.

Water in fluid.

piping (see Chapter 3), or boil

 

water off.

 

Severely degraded fluid.

Drain and flush system. Replace

 

fluid.

 

 

6017 Series Hot Oil Large Temperature Control Units

Page 53

Page 53
Image 53
Sterling 6017 series installation manual Check the heater output with an