Sterling 6017 series

Page 6 6017 Series Hot Oil Large Temperature Control Units

Charts and Figures

1 6017 Series Hot Oil Large Temperature Control Unit and

Specifications 16

2 6017 Unit Piping Setup 16

3 Typical Flow Schematic 24

4 Typical M2B Graphic and Button Control Panel 34

5 Control Panel Switches 39

6 System Status Board Indicators 41

Contents

Main 6017 Series Large Hot Oil Temperature Control Units Important! Read Carefully Before Attempting to Install or Operate Equipment Page Safety Considerations Table of Contents 1 General Information .................................................7 2 Shipping Information..............................................17 3 Installation............................................................... 19 Page Page 1 General Information 1-1 Introduction 1-2 Necessary Documents 1-3 Models Covered 1-4 Standard Features 1-5 Available Options 1-6 Feature Descriptions Page Cooling Connection Lines Electrical System Controls Electrical Panel and System Components Air Purge Make sure you properly purge the system of air before starting the heater cycle. Pressure Switch Safety Thermostat Reservoir Tank Page 6017 2 Shipping Information 2-1 Unpacking and Inspection 2-2 In the Event of Shipping Damages 2-3 If the Shipment is Not Complete 2-4 If the Shipment is Not Correct 2-5 Returns 3 Installation 3-1 Work Rules 3-2 Installation Requirements Installation Location Considerations 3-3 Connecting Piping Piping Considerations for Mobile Installations Connecting Process Piping Connecting Cooling Water Piping Connecting Vent Piping Page Page 3-4 Making Electrical Connections ! Page 4 Startup Preparations 4-1 Starting the Unit ! Page Page 4-2 Shutting Down the Unit 4-3 Returning Fluid to the Tank Page 5 Using Controls and Indicators 5-1 The Microprocessor Controller STATUS SET POINT PROCESS 5-2 Identifying M2B Controller Panel Components Screen Displays Status Indicators Display Indicators Alarm Indicators 5-3 Using M2B Controller Keys Page 5-4 Identifying Control Panel Switches Page 5-5 Identifying System Status Board Indicators Status Indicator Lights Mode Indicator Lights Fault Indicator Lights Page Page 6 Preventive Maintenance 6-1 Periodic Checks Making Quarterly Checks Making Six-Month Checks 6-2 Routine Servicing Servicing the Unit Monthly or Every 500 Hours Servicing the Unit Every Three Months Motor Lubrication Procedure Caution: 6-4 Corrective Maintenance Pumps and Seals Page 7 Troubleshooting Page Page Page Page 2900 S. 160th Street New Berlin, WI 53151 www.sterlco.com