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Sterling BP810, BP814, BP818 manual Start Up and Operation, Pre-OperationalChecklist

Models: BP810 BP818 BP814

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5	Start Up and Operation

5-1 Pre-Operational Checklist

To ensure the granulator is ready for operation, perform the tasks listed on the following pre-operational checklist. Make sure that all electrical and mechanical machine elements are inspected and any defects corrected first.

;Have all installation and preparation instructions been read and followed?

;Have the granulator operators and all other necessary personnel, such as the cleanout, maintenance and service persons, been fully trained on machine operation and all machine safety mechanisms?

;Have the granulator operator and all other necessary personnel, such as the cleanout, maintenance and service persons, read the Operation and Installation Manual?

;Have sufficient location clearances been allowed?

;Has the equipment been grounded as required by local codes and/or Article 250 of the National Electric Code?

;Have all motors been checked for proper rotation?

;Have all machine controls, pushbuttons, and limit switch interlocks been checked for proper functioning?

;Has the cutting chamber been checked for foreign matter?

;Have the drive components been checked for alignment and tension?

;Is the machine properly closed with all visible fasteners tight?

;Are all accessory components electrically and mechanically connected with proper support and with all fasteners tight?

;Are all electrical enclosure boxes tightly closed and clamped shut?

;Are all personnel clear of the machine?

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Sterling BP810, BP814, BP818 manual Start Up and Operation, Pre-OperationalChecklist

Contents

Page Page Page Page Page Start Up and Operation Page Removing The Screen 15 16 171-1Safety Guidelines Safety ConsiderationsPage 10 of SAFETY IS NO ACCIDENT 1-2Safety Procedures1-2-1Guidelines for Moving the Granulator 1-2-2Clearing a Jammed Cutting ChamberKNIVES 1-3Safety Features1-3-1Safety Features Fitted On the Granulator 1-3-2Opening the Granulator Figure 2 Control Panel Wear protective gloves when exposed to knives2-1Introduction General Information2-2Using This Manual 2-4Description 2-3Safety Symbols Used in This Manual2-4-1Technical Data See Figure 1.Infeed hopper 2.Cutting chamber 2-4-2Main Components of Standard Granulators3.Bin for granulated material 4.Belt drive 5.Control panel 6.Electric MotorPage 3-1Unpacking and Inspection Shipping Information3-2In the Event of Shipping Damage 3-3If the Shipment is Not CompletePage Figure 5 Lifting the Granulator ESPECIALLY THE HOPPER4-1Lifting Installation4-2Positioning the Granulator shipping papers and in Figure4-3Electrical Connection 4-4-1Checking the Cutting Chamber 4-4 Start-UpChecks2.Open the front panel, and remove the bin 4-4-2Checking Rotation Direction 4-4-4Checking Knife Position 4-4-3Test the Interlock SwitchPage 5-1 Pre-OperationalChecklist Start Up and OperationNever push material into the hopper with hands diagram5-2Operation Check that the pulleys are correctly aligned 6Maintenance6-1General Recommendations 6-2-2Proper Belt Tension 6-2Monthly Maintenance Operations6-2-1Drive Belt Tension 6-2-3Belt Replacement 6-3Removal and Replacement of the Screen6-4Inspection and Adjustment of Knives Section 6-3. Then, proceed as follows Figure 13 Inspection of Knives 6-5Removing and Replacing Bed KnivesPage 37 of Page 38 of 6-6Removal and Replacement of Rotating BladesPage 39 of 6-7Specifications for Re-sharpeningBed KnivesPage General Problems 7TroubleshootingProblem Possible CausesPossible Causes ProblemPossible Remedies Abrasive materialProblem Electrical ProblemsPossible Causes Possible RemediesPage Page 45 of DRAWING CA039060S2Page 46 of DRAWING CA039060S1DRAWING CA039060S3 Figure 18 Cutting Chamber - Front ViewDRAWING CA039060S4 Figure 19 Cutting Chamber - Rear ViewPage 49 of 9 Typical Wiring DiagramPage 50 of DRAWING D05991100000Page Page 52 of Service Notes