Models
R1100 GENERATORS
PUB-GS2363 Rev. 04/07
Page
CONTENTS
MODEL
1. SPECIFICATIONS
1-1 SPECIFICATIONS
R1100
50Hz
1-2 PERFOMANCE CURVES
OUTPUT POWER
50Hz
FREQUENCY
OUTPUT POWER
60Hz
1000
RECOIL STARTER HANDLE CONTROL PANEL AIR CLEANER FUEL DRAIN SCREW
2. GENERAL DESCRIPTION
2-1 EXTERNAL VIEW
SIDE PANEL L CARRYING HANDLE TANK CAP COVER SPARK PLUG CAP OIL GAUGE
STOP ENGINE SWITCH RUN CHOKE
2-2 CONTROL PANEL
ENGINE SWITCH
PILOT LAMP
4 AC RECEPTACLES
2 OUTPUT LAMP
3 OIL SENSOR LAMP
OUT PUT
6 DC CIRCUIT BREAKER
5 DC TERMINALS
7 AC CIRCUIT BREAKER
Serial number and Production number Label
2-3 LOCATION OF SERIAL NUMBER SER No., PRODUCTION NUMBER PROD No
2-4 ALTERNATOR
Rotor CP
1 Incandescent lamp, heater, etc. with a power factor of
3. RANGE OF APPLICATIONS
3 Mercury lamps with a smaller power factor
5 Appliances without any indication as to power consumption
NOTES Wiring between generator and electrical appliances
4-1 INSTRUMENTS
4. MEASURING AND CHECKING PROCEDURES
NOTE Be careful of the frequency meters input voltage range
6 TACHOMETER
4 CIRCUIT TESTER For measuring resistance, etc
5 MEAGER TESTER
Use the contactless type tacho meter for checking engine speed
MODEL
Dr.Robin
Rated voltage
4-2 AC OUTPUT MEASURING
4-3 MEASURING INSULATION RESISTANCE
60Hz-120V
2 ALTERNATOR
3 CONTROL PANEL
NOTE When measuring, tolerance should be considered
4-4 CHECKING FUNCTIONAL MEMBERS
2 ROTOR ASSEMBLY
number variation, ambient temperature etc
(3)BRUSH
6 A.V.R AUTOMATIC VOLTAGE REGULATOR 1 Features
Checking table for analogue circuit tester
Checking table for degital circuit tester
Above the lower level OFFnon-continuity
Below the lower level ON continuity
Oil capacity 0.4 liters
Oil Sensor
5-1 PRECAUTIONS
5. ASSEMBLY AND DISASSEMBLY
5-2 SPECIAL TOOLS
5-3-1 Remove the side panels Left, Right
5-3 DISASSEMBLY PROCEDURES
5-3-3 Remove rolling wire, choke wire
5-3-2 Remove the rear cover
5-3-5 Remove the control panel
NOTE At this point, the couplers of electrical wires are
5-3-4 Remove the recoil starter handle
connected to the control panel. Instead of
5-3-8 Remove fuel cock bracket
Engine switch in the off position
5-3-7 Remove rear frame
NOTE 1 Be sure to close the fuel cock before removing the fuel pipe
Couplers
5-3-10 Remove the control panel
5-3-11 Remove the fuel pipes
Couplers Diode
5-3-13 Grounding wire
5-3-12 Remove the air cleaner and carburetor
5-3-14 Remove the front frame
Tools 12mm Box wrench
5-3-15 Remove the Base
Remove the Base M6 nut 4 pcs, also M8 x 16 Bolt and washer 4pcs
5-3-16 Remove the Brush holder
5-3-18 Remove the rotor and Flywheel
5-3-19 Remove Blower housing
5-3-17 Remove the Stator / Rear cover
NOTE 1 Flywheel can be removed with Rotor at the same time
5-3-22 Remove the ignition coil
5-3-20 Remove recoil starter
5-3-21 Remove the muffler
Recoil starter Muffler Ignition coil
M6 x 12mm Flange bolt 1pce Tools 10mm Box wrench 12mm Box wrench
5-3-23 Remove the cylinder baffle
Remove the cylinder baffle M8 x 16mm Flange bolt 3pcs
By performing the above steps, only a bare engine remains
Tightening torque 11.0-13.0 N・m 110-130 kgf・cm 8.1-9.6 ft・lbs
5-4 REASSEMBLY PROCEDURES
5-4-1 Cylinder baffle
Tightening torque
5-4-4 Recoil starter
5-4-6 Air gap adjustment of flywheel and Ignition coil
Rotor through bolt. Take cake when tightening
Tightening torque 7.0-9.0 N・m 70-90 kgf・cm 5.2-6.6 ft・lbs
Tightening torque 3.0-5.0 N・m 30-50 kgf・cm 2.2-3.7 ft・lbs
5-4-8 Blower housing
5-4-7 Ignition coil and harness
Tightening torque 18.0-20.0 N・m 180-200 kgf・cm 13.3-14.8 ft・lbs
5-4-9 Rear cover, stator
NOTE Make sure of the direction of rear cover during installation
Install the Brush holder
Tightening torque 10.0-11.0 N・m 100-110 kgf・cm 7.4-8.1 ft・lbs
5-4-11 Base
5-4-13 Air cleaner bottom plate and carburetor
5-4-14 Air cleaner
Tightening torque 18.0-20.0 N・m 180-200 kgf・cm 13.3-14.8 ft・lbs
5-4-15 Fuel pipe
5-4-17 Installing coupler
5-4-16 Grounding wire
Tightening torque 3.0-4.0 N・m 30-40 kgf・cm 2.2-2.9 ft・lbs
Tightening torque 3.0-4.0 N・m 30-40 kgf・cm 2.2-2.9 ft・lbs
5-4-18 Fuel tank
5-4-19 Fuel cock bracket
5-4-20 Rear frame
Tightening torque 3.0-4.0 N・m 30-40 kgf・cm 2.2-2.9 ft・lbs
5-4-21 Case body, control panel
Tightening torque 3.0-4.0 N・m 30-40 kgf・cm 2.2-2.9 ft・lbs
Tightening torque
switch into CHOKE position
5-4-23 Choke wire and rolling wire
NOTE Make sure the carburetor chock is closed when turning the engine
5-4-24 Rear cover
Please wear protective goggles before starting disassembly
5-5 RECOIL STARTER
1 Disassembly procedures
The reel is disassembled with the spring still
assembled, so place it on a flat table without dropping, or shaking
Please wear protective goggles before starting assembly
2 Assembly procedure
4 Inserting the rope. this should be done by two people
3 Checking items after assembly
4 When
6.TROUBLESHOOTING
Replace when wiring is break or damage. Connect properly
No DC current
Check if wiring is break or improper connection
Check if DC coil of stator is normal OK
Engine does not start Start failure
GENERATOR
7. WIRING DIAGRAM
50Hz-230V
DC coil
DC coil
50Hz-240V
GENERATOR
ENGINE
DC coil
60Hz-120V
GENERATOR
ENGINE
Page
940 Lively Blvd. Wood Dale, IL 60191 Phone 630-350-8200 Fax
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