R1100 GENERATORS
Models
PUB-GS2363 Rev. 04/07
Page
CONTENTS
1. SPECIFICATIONS
1-1 SPECIFICATIONS
MODEL
R1100
1-2 PERFOMANCE CURVES
OUTPUT POWER
50Hz
50Hz
OUTPUT POWER
60Hz
FREQUENCY
1000
2. GENERAL DESCRIPTION
2-1 EXTERNAL VIEW
RECOIL STARTER HANDLE CONTROL PANEL AIR CLEANER FUEL DRAIN SCREW
SIDE PANEL L CARRYING HANDLE TANK CAP COVER SPARK PLUG CAP OIL GAUGE
2-2 CONTROL PANEL
ENGINE SWITCH
STOP ENGINE SWITCH RUN CHOKE
PILOT LAMP
2 OUTPUT LAMP
3 OIL SENSOR LAMP
4 AC RECEPTACLES
OUT PUT
5 DC TERMINALS
6 DC CIRCUIT BREAKER
7 AC CIRCUIT BREAKER
2-3 LOCATION OF SERIAL NUMBER SER No., PRODUCTION NUMBER PROD No
2-4 ALTERNATOR
Serial number and Production number Label
Rotor CP
3. RANGE OF APPLICATIONS
1 Incandescent lamp, heater, etc. with a power factor of
3 Mercury lamps with a smaller power factor
5 Appliances without any indication as to power consumption
NOTES Wiring between generator and electrical appliances
4. MEASURING AND CHECKING PROCEDURES
4-1 INSTRUMENTS
NOTE Be careful of the frequency meters input voltage range
4 CIRCUIT TESTER For measuring resistance, etc
5 MEAGER TESTER
6 TACHOMETER
Use the contactless type tacho meter for checking engine speed
MODEL
Dr.Robin
4-2 AC OUTPUT MEASURING
4-3 MEASURING INSULATION RESISTANCE
Rated voltage
60Hz-120V
2 ALTERNATOR
3 CONTROL PANEL
4-4 CHECKING FUNCTIONAL MEMBERS
2 ROTOR ASSEMBLY
NOTE When measuring, tolerance should be considered
number variation, ambient temperature etc
(3)BRUSH
6 A.V.R AUTOMATIC VOLTAGE REGULATOR 1 Features
Checking table for analogue circuit tester
Checking table for degital circuit tester
Below the lower level ON continuity
Oil capacity 0.4 liters
Above the lower level OFFnon-continuity
Oil Sensor
5. ASSEMBLY AND DISASSEMBLY
5-1 PRECAUTIONS
5-2 SPECIAL TOOLS
5-3 DISASSEMBLY PROCEDURES
5-3-3 Remove rolling wire, choke wire
5-3-1 Remove the side panels Left, Right
5-3-2 Remove the rear cover
NOTE At this point, the couplers of electrical wires are
5-3-4 Remove the recoil starter handle
5-3-5 Remove the control panel
connected to the control panel. Instead of
Engine switch in the off position
5-3-7 Remove rear frame
5-3-8 Remove fuel cock bracket
NOTE 1 Be sure to close the fuel cock before removing the fuel pipe
5-3-10 Remove the control panel
5-3-11 Remove the fuel pipes
Couplers
Couplers Diode
5-3-12 Remove the air cleaner and carburetor
5-3-13 Grounding wire
5-3-14 Remove the front frame
5-3-15 Remove the Base
Remove the Base M6 nut 4 pcs, also M8 x 16 Bolt and washer 4pcs
Tools 12mm Box wrench
5-3-16 Remove the Brush holder
5-3-19 Remove Blower housing
5-3-17 Remove the Stator / Rear cover
5-3-18 Remove the rotor and Flywheel
NOTE 1 Flywheel can be removed with Rotor at the same time
5-3-20 Remove recoil starter
5-3-21 Remove the muffler
5-3-22 Remove the ignition coil
Recoil starter Muffler Ignition coil
5-3-23 Remove the cylinder baffle
Remove the cylinder baffle M8 x 16mm Flange bolt 3pcs
M6 x 12mm Flange bolt 1pce Tools 10mm Box wrench 12mm Box wrench
By performing the above steps, only a bare engine remains
5-4 REASSEMBLY PROCEDURES
5-4-1 Cylinder baffle
Tightening torque 11.0-13.0 N・m 110-130 kgf・cm 8.1-9.6 ft・lbs
Tightening torque
5-4-6 Air gap adjustment of flywheel and Ignition coil
Rotor through bolt. Take cake when tightening
5-4-4 Recoil starter
Tightening torque 7.0-9.0 N・m 70-90 kgf・cm 5.2-6.6 ft・lbs
5-4-8 Blower housing
5-4-7 Ignition coil and harness
Tightening torque 3.0-5.0 N・m 30-50 kgf・cm 2.2-3.7 ft・lbs
Tightening torque 18.0-20.0 N・m 180-200 kgf・cm 13.3-14.8 ft・lbs
NOTE Make sure of the direction of rear cover during installation
Install the Brush holder
5-4-9 Rear cover, stator
Tightening torque 10.0-11.0 N・m 100-110 kgf・cm 7.4-8.1 ft・lbs
5-4-13 Air cleaner bottom plate and carburetor
5-4-14 Air cleaner
5-4-11 Base
Tightening torque 18.0-20.0 N・m 180-200 kgf・cm 13.3-14.8 ft・lbs
5-4-17 Installing coupler
5-4-16 Grounding wire
5-4-15 Fuel pipe
Tightening torque 3.0-4.0 N・m 30-40 kgf・cm 2.2-2.9 ft・lbs
5-4-18 Fuel tank
5-4-19 Fuel cock bracket
Tightening torque 3.0-4.0 N・m 30-40 kgf・cm 2.2-2.9 ft・lbs
5-4-20 Rear frame
5-4-21 Case body, control panel
Tightening torque 3.0-4.0 N・m 30-40 kgf・cm 2.2-2.9 ft・lbs
Tightening torque 3.0-4.0 N・m 30-40 kgf・cm 2.2-2.9 ft・lbs
Tightening torque
5-4-23 Choke wire and rolling wire
NOTE Make sure the carburetor chock is closed when turning the engine
switch into CHOKE position
5-4-24 Rear cover
5-5 RECOIL STARTER
Please wear protective goggles before starting disassembly
1 Disassembly procedures
The reel is disassembled with the spring still
assembled, so place it on a flat table without dropping, or shaking
Please wear protective goggles before starting assembly
2 Assembly procedure
4 Inserting the rope. this should be done by two people
3 Checking items after assembly
4 When
6.TROUBLESHOOTING
No DC current
Check if wiring is break or improper connection
Replace when wiring is break or damage. Connect properly
Check if DC coil of stator is normal OK
Engine does not start Start failure
7. WIRING DIAGRAM
50Hz-230V
GENERATOR
DC coil
50Hz-240V
GENERATOR
DC coil
ENGINE
60Hz-120V
GENERATOR
DC coil
ENGINE
Page
940 Lively Blvd. Wood Dale, IL 60191 Phone 630-350-8200 Fax
Copyright 2007 Robin America, Inc