Models
R1100 GENERATORS
PUB-GS2363 Rev. 04/07
Page
CONTENTS
1-1 SPECIFICATIONS
1. SPECIFICATIONS
MODEL
R1100
OUTPUT POWER
1-2 PERFOMANCE CURVES
50Hz
50Hz
60Hz
OUTPUT POWER
FREQUENCY
1000
2-1 EXTERNAL VIEW
2. GENERAL DESCRIPTION
RECOIL STARTER HANDLE CONTROL PANEL AIR CLEANER FUEL DRAIN SCREW
SIDE PANEL L CARRYING HANDLE TANK CAP COVER SPARK PLUG CAP OIL GAUGE
ENGINE SWITCH
2-2 CONTROL PANEL
STOP ENGINE SWITCH RUN CHOKE
PILOT LAMP
3 OIL SENSOR LAMP
2 OUTPUT LAMP
4 AC RECEPTACLES
OUT PUT
6 DC CIRCUIT BREAKER
5 DC TERMINALS
7 AC CIRCUIT BREAKER
2-4 ALTERNATOR
2-3 LOCATION OF SERIAL NUMBER SER No., PRODUCTION NUMBER PROD No
Serial number and Production number Label
Rotor CP
1 Incandescent lamp, heater, etc. with a power factor of
3. RANGE OF APPLICATIONS
3 Mercury lamps with a smaller power factor
5 Appliances without any indication as to power consumption
NOTES Wiring between generator and electrical appliances
4-1 INSTRUMENTS
4. MEASURING AND CHECKING PROCEDURES
NOTE Be careful of the frequency meters input voltage range
5 MEAGER TESTER
4 CIRCUIT TESTER For measuring resistance, etc
6 TACHOMETER
Use the contactless type tacho meter for checking engine speed
Dr.Robin
MODEL
4-3 MEASURING INSULATION RESISTANCE
4-2 AC OUTPUT MEASURING
Rated voltage
60Hz-120V
3 CONTROL PANEL
2 ALTERNATOR
2 ROTOR ASSEMBLY
4-4 CHECKING FUNCTIONAL MEMBERS
NOTE When measuring, tolerance should be considered
number variation, ambient temperature etc
(3)BRUSH
6 A.V.R AUTOMATIC VOLTAGE REGULATOR 1 Features
Checking table for degital circuit tester
Checking table for analogue circuit tester
Oil capacity 0.4 liters
Below the lower level ON continuity
Above the lower level OFFnon-continuity
Oil Sensor
5-1 PRECAUTIONS
5. ASSEMBLY AND DISASSEMBLY
5-2 SPECIAL TOOLS
5-3-3 Remove rolling wire, choke wire
5-3 DISASSEMBLY PROCEDURES
5-3-1 Remove the side panels Left, Right
5-3-2 Remove the rear cover
5-3-4 Remove the recoil starter handle
NOTE At this point, the couplers of electrical wires are
5-3-5 Remove the control panel
connected to the control panel. Instead of
5-3-7 Remove rear frame
Engine switch in the off position
5-3-8 Remove fuel cock bracket
NOTE 1 Be sure to close the fuel cock before removing the fuel pipe
5-3-11 Remove the fuel pipes
5-3-10 Remove the control panel
Couplers
Couplers Diode
5-3-13 Grounding wire
5-3-12 Remove the air cleaner and carburetor
5-3-14 Remove the front frame
Remove the Base M6 nut 4 pcs, also M8 x 16 Bolt and washer 4pcs
5-3-15 Remove the Base
Tools 12mm Box wrench
5-3-16 Remove the Brush holder
5-3-17 Remove the Stator / Rear cover
5-3-19 Remove Blower housing
5-3-18 Remove the rotor and Flywheel
NOTE 1 Flywheel can be removed with Rotor at the same time
5-3-21 Remove the muffler
5-3-20 Remove recoil starter
5-3-22 Remove the ignition coil
Recoil starter Muffler Ignition coil
Remove the cylinder baffle M8 x 16mm Flange bolt 3pcs
5-3-23 Remove the cylinder baffle
M6 x 12mm Flange bolt 1pce Tools 10mm Box wrench 12mm Box wrench
By performing the above steps, only a bare engine remains
5-4-1 Cylinder baffle
5-4 REASSEMBLY PROCEDURES
Tightening torque 11.0-13.0 N・m 110-130 kgf・cm 8.1-9.6 ft・lbs
Tightening torque
Rotor through bolt. Take cake when tightening
5-4-6 Air gap adjustment of flywheel and Ignition coil
5-4-4 Recoil starter
Tightening torque 7.0-9.0 N・m 70-90 kgf・cm 5.2-6.6 ft・lbs
5-4-7 Ignition coil and harness
5-4-8 Blower housing
Tightening torque 3.0-5.0 N・m 30-50 kgf・cm 2.2-3.7 ft・lbs
Tightening torque 18.0-20.0 N・m 180-200 kgf・cm 13.3-14.8 ft・lbs
Install the Brush holder
NOTE Make sure of the direction of rear cover during installation
5-4-9 Rear cover, stator
Tightening torque 10.0-11.0 N・m 100-110 kgf・cm 7.4-8.1 ft・lbs
5-4-14 Air cleaner
5-4-13 Air cleaner bottom plate and carburetor
5-4-11 Base
Tightening torque 18.0-20.0 N・m 180-200 kgf・cm 13.3-14.8 ft・lbs
5-4-16 Grounding wire
5-4-17 Installing coupler
5-4-15 Fuel pipe
Tightening torque 3.0-4.0 N・m 30-40 kgf・cm 2.2-2.9 ft・lbs
5-4-19 Fuel cock bracket
5-4-18 Fuel tank
Tightening torque 3.0-4.0 N・m 30-40 kgf・cm 2.2-2.9 ft・lbs
5-4-20 Rear frame
Tightening torque 3.0-4.0 N・m 30-40 kgf・cm 2.2-2.9 ft・lbs
5-4-21 Case body, control panel
Tightening torque 3.0-4.0 N・m 30-40 kgf・cm 2.2-2.9 ft・lbs
Tightening torque
NOTE Make sure the carburetor chock is closed when turning the engine
5-4-23 Choke wire and rolling wire
switch into CHOKE position
5-4-24 Rear cover
Please wear protective goggles before starting disassembly
5-5 RECOIL STARTER
1 Disassembly procedures
assembled, so place it on a flat table without dropping, or shaking
The reel is disassembled with the spring still
2 Assembly procedure
Please wear protective goggles before starting assembly
4 Inserting the rope. this should be done by two people
3 Checking items after assembly
4 When
6.TROUBLESHOOTING
Check if wiring is break or improper connection
No DC current
Replace when wiring is break or damage. Connect properly
Check if DC coil of stator is normal OK
Engine does not start Start failure
50Hz-230V
7. WIRING DIAGRAM
GENERATOR
DC coil
GENERATOR
50Hz-240V
DC coil
ENGINE
GENERATOR
60Hz-120V
DC coil
ENGINE
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940 Lively Blvd. Wood Dale, IL 60191 Phone 630-350-8200 Fax