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Subaru R1100 service manual Remove the recoil starter handle, Remove the control panel

Models: R1100

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5-3-4 Remove the recoil starter handle

5-3-4 Remove the recoil starter handle

Remove the recoil starter guide connected to the case

body (left).

Push the guide and the starter hundle through the hole

which the case body (left) guide was attached.

M4 x 10mm Tapping screw : 1pce.

Tools : Screw driver

5-3-5 Remove the control panel (1)

Remove the control panel from the case body.

M4 x 14mm Screw : 4pcs.

M5 x 8mm Screw : 4pcs.

Tools : Screw driver

NOTE: At this point, the couplers of electrical wires are

connected to the control panel. Instead of

removing the control panel forcibly, remove it

after disassembling the case body and fuel tank.

5-3-6 Remove the case body (Left, Right)

Remove the case body (Left, Right) Remove the plastic pipe from the case body. (Overflow pipe)

Upper part of the case body

M6 x 25mm Screw and Washer : 2pcs.

M6 x 20mm Screw and Washer : 1pce.

M4 x 110mm Screw : 1pce.

Tools : Screw driver

Bottom part of the case body

Remove the case with the mount still fastened to it.

M6 x 18mm Flange bolt : 4pcs.

Tools : 10mm Box wrench

Recoil starter hundle

Guide

Overflow pipe

Case body

Control Panel

Case body

Mount

– 24 –

Image 27

Subaru R1100 Remove the recoil starter handle, Remove the control panel, connected to the control panel. Instead of

Contents

R1100 GENERATORS ModelsPUB-GS2363 Rev. 04/07 Page CONTENTS R1100 1. SPECIFICATIONS1-1 SPECIFICATIONS MODEL50Hz 1-2 PERFOMANCE CURVESOUTPUT POWER 50Hz1000 OUTPUT POWER60Hz FREQUENCYSIDE PANEL L CARRYING HANDLE TANK CAP COVER SPARK PLUG CAP OIL GAUGE 2. GENERAL DESCRIPTION2-1 EXTERNAL VIEW RECOIL STARTER HANDLE CONTROL PANEL AIR CLEANER FUEL DRAIN SCREWPILOT LAMP 2-2 CONTROL PANELENGINE SWITCH STOP ENGINE SWITCH RUN CHOKEOUT PUT 2 OUTPUT LAMP3 OIL SENSOR LAMP 4 AC RECEPTACLES5 DC TERMINALS 6 DC CIRCUIT BREAKER7 AC CIRCUIT BREAKER Rotor CP 2-3 LOCATION OF SERIAL NUMBER SER No., PRODUCTION NUMBER PROD No2-4 ALTERNATOR Serial number and Production number Label3. RANGE OF APPLICATIONS 1 Incandescent lamp, heater, etc. with a power factor of3 Mercury lamps with a smaller power factor 5 Appliances without any indication as to power consumption NOTES Wiring between generator and electrical appliances 4. MEASURING AND CHECKING PROCEDURES 4-1 INSTRUMENTSNOTE Be careful of the frequency meters input voltage range Use the contactless type tacho meter for checking engine speed 4 CIRCUIT TESTER For measuring resistance, etc5 MEAGER TESTER 6 TACHOMETERDr.Robin MODEL60Hz-120V 4-2 AC OUTPUT MEASURING4-3 MEASURING INSULATION RESISTANCE Rated voltage3 CONTROL PANEL 2 ALTERNATORnumber variation, ambient temperature etc 4-4 CHECKING FUNCTIONAL MEMBERS2 ROTOR ASSEMBLY NOTE When measuring, tolerance should be considered（3）BRUSH 6 A.V.R AUTOMATIC VOLTAGE REGULATOR 1 Features Checking table for degital circuit tester Checking table for analogue circuit testerOil Sensor Below the lower level ON continuityOil capacity 0.4 liters Above the lower level OFFnon-continuity5. ASSEMBLY AND DISASSEMBLY 5-1 PRECAUTIONS5-2 SPECIAL TOOLS 5-3-2 Remove the rear cover 5-3 DISASSEMBLY PROCEDURES5-3-3 Remove rolling wire, choke wire 5-3-1 Remove the side panels Left, Rightconnected to the control panel. Instead of NOTE At this point, the couplers of electrical wires are5-3-4 Remove the recoil starter handle 5-3-5 Remove the control panelNOTE 1 Be sure to close the fuel cock before removing the fuel pipe Engine switch in the off position5-3-7 Remove rear frame 5-3-8 Remove fuel cock bracketCouplers Diode 5-3-10 Remove the control panel5-3-11 Remove the fuel pipes Couplers5-3-12 Remove the air cleaner and carburetor 5-3-13 Grounding wire5-3-14 Remove the front frame 5-3-16 Remove the Brush holder 5-3-15 Remove the BaseRemove the Base M6 nut 4 pcs, also M8 x 16 Bolt and washer 4pcs Tools 12mm Box wrenchNOTE 1 Flywheel can be removed with Rotor at the same time 5-3-19 Remove Blower housing5-3-17 Remove the Stator / Rear cover 5-3-18 Remove the rotor and FlywheelRecoil starter Muffler Ignition coil 5-3-20 Remove recoil starter5-3-21 Remove the muffler 5-3-22 Remove the ignition coilBy performing the above steps, only a bare engine remains 5-3-23 Remove the cylinder baffleRemove the cylinder baffle M8 x 16mm Flange bolt 3pcs M6 x 12mm Flange bolt 1pce Tools 10mm Box wrench 12mm Box wrenchTightening torque 5-4 REASSEMBLY PROCEDURES5-4-1 Cylinder baffle Tightening torque 11.0-13.0 N・m 110-130 kgf・cm 8.1-9.6 ft・lbsTightening torque 7.0-9.0 N・m 70-90 kgf・cm 5.2-6.6 ft・lbs 5-4-6 Air gap adjustment of flywheel and Ignition coilRotor through bolt. Take cake when tightening 5-4-4 Recoil starterTightening torque 18.0-20.0 N・m 180-200 kgf・cm 13.3-14.8 ft・lbs 5-4-8 Blower housing5-4-7 Ignition coil and harness Tightening torque 3.0-5.0 N・m 30-50 kgf・cm 2.2-3.7 ft・lbsTightening torque 10.0-11.0 N・m 100-110 kgf・cm 7.4-8.1 ft・lbs NOTE Make sure of the direction of rear cover during installationInstall the Brush holder 5-4-9 Rear cover, statorTightening torque 18.0-20.0 N・m 180-200 kgf・cm 13.3-14.8 ft・lbs 5-4-13 Air cleaner bottom plate and carburetor5-4-14 Air cleaner 5-4-11 BaseTightening torque 3.0-4.0 N・m 30-40 kgf・cm 2.2-2.9 ft・lbs 5-4-17 Installing coupler5-4-16 Grounding wire 5-4-15 Fuel pipe5-4-20 Rear frame 5-4-18 Fuel tank5-4-19 Fuel cock bracket Tightening torque 3.0-4.0 N・m 30-40 kgf・cm 2.2-2.9 ft・lbsTightening torque 5-4-21 Case body, control panelTightening torque 3.0-4.0 N・m 30-40 kgf・cm 2.2-2.9 ft・lbs Tightening torque 3.0-4.0 N・m 30-40 kgf・cm 2.2-2.9 ft・lbs5-4-24 Rear cover 5-4-23 Choke wire and rolling wireNOTE Make sure the carburetor chock is closed when turning the engine switch into CHOKE position5-5 RECOIL STARTER Please wear protective goggles before starting disassembly1 Disassembly procedures assembled, so place it on a flat table without dropping, or shaking The reel is disassembled with the spring still2 Assembly procedure Please wear protective goggles before starting assembly4 Inserting the rope. this should be done by two people 3 Checking items after assembly 4 When 6.TROUBLESHOOTING Check if DC coil of stator is normal OK No DC currentCheck if wiring is break or improper connection Replace when wiring is break or damage. Connect properlyEngine does not start Start failure DC coil 7. WIRING DIAGRAM50Hz-230V GENERATORENGINE 50Hz-240VGENERATOR DC coilENGINE 60Hz-120VGENERATOR DC coilPage Copyright 2007 Robin America, Inc 940 Lively Blvd. Wood Dale, IL 60191 Phone 630-350-8200 Fax