Main
Operation Manual
Model T300/T300M Carbon Monoxide Analyzer
Models T320 and T320U Analyzers
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ABOUT TELEDYNE ADVANCED POLLUTION INSTRUMENTATION (TAPI)
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IMPORTANT SAFETY INFORMATION
CAUTION - General Safety Hazard
CONSIGNES DE SCURIT
MISE EN GARDE
WARRANTY
ATTENTION AVOID WARRANTY INVALIDATION
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ABOUT THIS MANUAL
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REVISION HISTORY
This section provides information regarding changes to this manual.
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TABLE OF CONTENTS
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LIST OF APPENDICES
LIST OF FIGURES
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LIST OF TABLES
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1. INTRODUCTION, FEATURES AND OPTIONS
1.1. T300 FAMILY OVERVIEW
1.2. FEATURES
1.3. T300/T300M DOCUMENTATION
1.4. OPTIONS
CAUTION - GENERAL SAFETY HAZARD
Introduction, Features and Options Teledyne API Model T300/T300M CO Analyzer
28
Option Option Number Description/Notes Reference
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2. SPECIFICATIONS AND APPROVALS
2.1. SPECIFICATIONS
Table 2-1: T300/T300M Basic Unit Specifications Parameter Specification
Specifications and Approvals Teledyne API Model T300/T300M CO Analyzer
32
Parameter Specification
Table 2-2: O2 Sensor Option Specifications Parameter Description
2.2. EPA EQUIVALENCY DESIGNATION
2.3. APPROVALS AND CERTIFICATIONS
2.3.1. SAFETY
2.3.2. EMC
2.3.3. OTHER TYPE CERTIFICATIONS
3. GETTING STARTED
3.1. UNPACKING THE T300/T300M ANALYZER
3.1.1. VENTILATION CLEARANCE
3.2. INSTRUMENT LAYOUT
3.2.1. FRONT PANEL
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Teledyne API Model T300/T300M CO Analyzer Getting Started
39
Table 3-2: Display Screen and Touch Control Description Field Description/Function
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3.3. CONNECTIONS AND SETUP
3.3.1. ELECTRICAL CONNECTIONS
WARNING ELECTRICAL SHOCK HAZARD
CAUTION GENERAL SAFETY HAZARD
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CAUTION AVOID INVALIDATING WARRANTY
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Teledyne API Model T300/T300M CO Analyzer Getting Started
51
Table 3-6: Status Output Signals
Getting Started Teledyne API Model T300/T300M CO Analyzer
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+
Figure 3-12: Control Input Connector Table 3-7: Control Input Signals
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Note
3.3.2. PNEUMATIC CONNECTIONS
ATTENTION COULD DAMAGE INSTRUMENT AND VOID WARRANTY
IMPORTANT Leak Check
3.3.2.1. PNEUMATIC CONNECTIONS FOR BASIC CONFIGURATION
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3.3.2.8. PNEUMATIC LAYOUT FOR ZERO SCRUBBER/PRESSURIZED SPAN OPTION
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3.4. STARTUP, FUNCTIONAL CHECKS, AND INITIAL CALIBRATION
3.4.1. STARTUP
3.4.2. WARNING MESSAGES
Teledyne API Model T300/T300M CO Analyzer Getting Started
77
Table 3-13 lists brief descriptions of the warning messages that may occur during start up.
Table 3-13: Possible Warning Messages at Start-Up
Getting Started Teledyne API Model T300/T300M CO Analyzer
78
Table 3-14: Possible Startup Warning Messages T300 Analyzers with Options Message Meaning
3.4.3. FUNCTIONAL CHECKS
3.4.4. INITIAL CALIBRATION
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4. OVERVIEW OF OPERATING MODES
4.1. SAMPLE MODE
4.1.1. TEST FUNCTIONS
IMPORTANT IMPACT ON READING OR DATA
Overview of Operating Modes Teledyne API Model T300/T300M CO Analyzer
92
Table 4-2: Test Functions Defined
Teledyne API Model T300/T300M CO Analyzer Overview of Operating Modes
93
4.1.2. WARNING MESSAGES
Table 4-3: List of Warning Messages
4.2. CALIBRATION MODE
4.3. SETUP MODE
4.3.1. PASSWORD SECURITY
Overview of Operating Modes Teledyne API Model T300/T300M CO Analyzer
96
4.3.4. SECONDARY SETUP MENU (SETUP>MORE)
Table 4-5: Secondary Setup Mode (SETUP>MORE) Features and Functions
5. SETUP MENU
5.1. SETUP CFG: CONFIGURATION INFORMATION
To access the configuration table, press:
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5.4.2. PHYSICAL RANGE VS ANALOG OUTPUT REPORTING RANGES
5.4.3. REPORTING RANGE MODES: SINGLE, DUAL, AUTO RANGES
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5.4.4. RANGE UNITS
5.4.5. DILUTION RATIO (OPTION)
5.5. SETUP PASS: PASSWORD PROTECTION
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5.6. SETUP CLK: SETTING THE INTERNAL TIME-OF-DAY CLOCK AND ADJUSTING SPEED
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5.7. SETUP COMM: COMMUNICATIONS PORTS
5.7.1. ID (MACHINE IDENTIFICATION)
5.7.2. INET (ETHERNET)
5.7.3. COM1 AND COM2 (MODE, BAUD RATE AND TEST PORT)
Setup Menu Teledyne API Model T300/T300M CO Analyzer
5.8. SETUP VARS: VARIABLES SETUP AND DEFINITION
4
3
2
1
To access and navigate the VARS menu, use the following button sequence.
In all cases: EXIT discards the new setting. ENTR accepts the new setting.
5.9. SETUP DIAG: DIAGNOSTICS FUNCTIONS
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5.9.1. SIGNAL I/O
5.9.2. ANALOG OUTPUT
5.9.3. ANALOG I/O CONFIGURATION
The T300/T300M Analyzer comes equipped with four analog outputs.
Table 5-5 lists the analog I/O functions that are available in the T300/T300M Analyzer.
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To access and adjust settings for the external Analog Inputs option channels press:
5.9.4. ELECTRICAL TEST
5.9.5. DARK CALIBRATION
5.9.6. PRESSURE CALIBRATION
5.9.7. FLOW CALIBRATION
5.9.8. TEST CHAN OUTPUT
*
To activate the TEST Channel and select the CO MEASURE function, press:
setting. ENTR accepts the new setting.
5.10. SETUP MORE ALRM (OPTION): USING THE GAS CONCENTRATION ALARMS
5.10.1. SETTING THE T300 CONCENTRATION ALARM LIMITS
To enable either of the CO concentration alarms and set the limit points, press:
EXIT discards the new setting ENTR accepts the new setting
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6. COMMUNICATIONS SETUP AND OPERATION
6.1. DATA TERMINAL/COMMUNICATION EQUIPMENT (DTE DCE)
6.2. COM MUNICATI ON MODES , BAUD RATE AND PORT TESTING
6.2.1. COMMUNICATION MODES
Teledyne API Model T300/T300M CO Analyzer Communications Setup and Operation
145
Figure 6-1: COM1[2] Communication Modes Setup
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6.2.3. COM PORT TESTING
6.3. RS-232
6.4. RS-485 (OPTION)
6.5. ETHERNET
6.5.1. CONFIGURING ETHERNET COMMUNICATION MANUALLY (STATIC IP ADDRESS)
To configure Ethernet communication manually:
Communications Setup and Operation Teledyne API Model T300/T300M CO Analyzer
150
Internet Configuration Button Functions
Figure 6-4: COMM LAN / Internet Manual Configuration
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Communications Setup and Operation Teledyne API Model T300/T300M CO Analyzer
152
6.5.3. CHANGING THE ANALYZERS HOSTNAME
6.6. USB PORT (OPTION) FOR REMOTE ACCESS
for multidrop communication.
Teledyne API Model T300/T300M CO Analyzer Communications Setup and Operation
155
6.7. COMMUNICATIONS PROTOCOLS
6.7.1. MODBUS
www.modbustools.com)
MODBUS Setup:
Example Read/Write Definition window:
6.7.2. HESSEN
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6.7.3. HESSEN PROTOCOL GAS LIST ENTRIES
[GAS TYPE],[RANGE],[GAS ID],[REPORTED]
CO, 0, 310, REPORTED CO2, 0, 311, REPORTED O2, 0, 312, REPORTED
CO, 2, 310, REPORTED
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Teledyne API Model T300/T300M CO Analyzer Communications Setup and Operation
165
OPERATIONAL FLAGS1
SPARE/UNUSED BITS UNASSIGNED FLAGS (0000)
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7. DATA ACQUISITION SYSTEM (DAS) AND APICOM
7.1. DAS STRUCTURE
7.1.1. DAS DATA CHANNELS
7.1.2. DEFAULT DAS CHANNELS
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Teledyne API Model T300/T300M CO Analyzer Data Acquisition System (DAS) and APICOM
171
Triggering Events and Data Parameters/Functions for these default channels are:
Parameters: 1
Parameters: 2
List of ParametersList of Channels
Figure 7-1: Default DAS Channel Setup
7.1.3. VIEWING DAS CHANNELS AND INDIVIDUAL RECORDS
PREV
<PRM PRM>
PV10 NEXT NX10
Button
7.1.4. EDITING DAS CHANNELS
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7.1.5. EDITING DAS TRIGGERING EVENTS
7.1.6. EDITING DAS PARAMETERS
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7.1.7. SAMPLE PERIOD AND REPORT PERIOD
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7.1.8. NUMBER OF RECORDS
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7.1.9. RS-232 REPORT FUNCTION
7.1.10. DISABLING/ENABLING DATA CHANNELS
7.1.11. HOLDOFF FEATURE
7.2. REMOTE DAS CONFIGURATION
7.2.1. DAS CONFIGURATION VIA APICOM
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7.2.2. DAS CONFIGURATION USING TERMINAL EMULATION PROGRAMS
8. REMOTE OPERATION
8.1. COMPUTER MODE
8.1.1. REMOTE CONTROL VIA APICOM
8.2. INTERACTIVE MODE
8.2.1. REMOTE CONTROL VIA A TERMINAL EMULATION PROGRAM
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8.3. REMOTE ACCESS BY MODEM
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8.4. PASSWORD SECURITY FOR SERIAL REMOTE COMMUNICATIONS
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9. CALIBRATION PROCEDURES
9.1. CALIBRATION PREPARATIONS
9.1.1. REQUIRED EQUIPMENT, SUPPLIES, AND EXPENDABLES
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9.1.2. DATA RECORDING DEVICES
9.2. MANUAL CALIBRATION
9.2.1. SETUP FOR BASIC CALIBRATION CHECKS AND CALIBRATION
STEP ONE: Connect the Sources of Zero Air and Span Gas as shown below.
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9.2.3. PERFORMING A BASIC MANUAL CALIBRATION
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9.3. MANUAL CALIBRATION WITH ZERO/SPAN VALVES
9.3.1. SETUP FOR CALIBRATION USING VALVE OPTIONS
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9.3.3. MANUAL CALIBRATION USING VALVE OPTIONS
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9.4. AUTOMATIC ZERO/SPAN CAL/CHECK (AUTOCAL)
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Teledyne API Model T300/T300M CO Analyzer Calibration Procedures
215
9.4.1. SETUP ACAL: PROGRAMMING AND AUTO CAL SEQUENCE
Calibration Procedures Teledyne API Model T300/T300M CO Analyzer
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Teledyne API Model T300/T300M CO Analyzer Calibration Procedures
217
9.5. CO CALIBRATION QUALITY
9.6. CALIBRATION OF THE T300/T300MS ELECTRONIC SUBSYSTEMS
9.6.1. DARK CALIBRATION TEST
9.6.2. PRESSURE CALIBRATION
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9.6.3. FLOW CALIBRATION
9.7. CALIBRATION OF OPTIONAL SENSORS
9.7.1. O2 SENSOR CALIBRATION
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9.7.2. CO2 SENSOR CALIBRATION PROCEDURE
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10. EPA CALIBRATION PROTOCOL
10.1. CALIBRATION REQUIREMENTS
10.1.1. CALIBRATION OF EQUIPMENT - GENERAL GUIDELINES
10.1.2. CALIBRATION EQUIPMENT, SUPPLIES, AND EXPENDABLES
Teledyne API Model T300/T300M CO Analyzer EPA Calibration Protocol
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Table 10-1: Matrix for Calibration Equipment & Supplies
10.1.3. RECOMMENDED STANDARDS FOR ESTABLISHING TRACEABILITY
To assure data of desired quality, two considerations are essential:
EPA Calibration Protocol Teledyne API Model T300/T300M CO Analyzer
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10.1.4. CALIBRATION FREQUENCY
Table 10-2: Activity Matrix for Quality Assurance Checks
.
10.1.5. LEVEL 1 CALIBRATIONS VERSUS LEVEL 2 CHECKS
Teledyne API Model T300/T300M CO Analyzer EPA Calibration Protocol
10.2. ZERO AND SPAN CHECKS
10.2.1. ZERO/SPAN CHECK PROCEDURES
10.2.2. PRECISION CHECK
10.3. PRECISIONS CALIBRATION
10.3.1. PRECISION CALIBRATION PROCEDURES
10.4. AUDITING PROCEDURE
10.4.1. CALIBRATION AUDIT
10.4.2. DATA REDUCTION AUDIT
10.5. DYNAMIC MULTIPOINT CALIBRATION PROCEDURE
10.5.1. LINEARITY TEST
For each mid point:
10.6. REFERENCES
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11. MAINTENANCE SCHEDULE & PROCEDURES
11.1. MAINTENANCE SCHEDULE
CAUTION GENERAL SAFETY HAZARD
CAUTION QUALIFIED PERSONNEL
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DATE PERFORMED ITEM ACTION FREQ CAL CHECK REQD
MANUAL
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249
11.2. PREDICTING FAILURES USING THE TEST FUNCTIONS
Table 11-3: Predictive uses for Test Functions FUNCTION CONDITION BEHAVIOR INTERPRETATION
11.3. MAINTENANCE PROCEDURES
11.3.1. REPLACING THE SAMPLE PARTICULATE FILTER
11.3.2. REBUILDING THE SAMPLE PUMP
11.3.3. PERFORMING LEAK CHECKS
11.3.4. PERFORMING A SAMPLE FLOW CHECK
11.3.5. CLEANING THE OPTICAL BENCH
11.3.6. CLEANING EXTERIOR SURFACES OF THE T300/T300M
12. TROUBLESHOOTING AND SERVICE
NOTE QUALIFIED PERSONNEL
CAUTION GENERAL SAFETY HAZARD
12.1. GENERAL TROUBLESHOOTING
12.1.1. FAULT DIAGNOSIS WITH WARNING MESSAGES
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Teledyne API Model T300/T300M CO Analyzer Troubleshooting and Service
257
Table 12-1: Warning Messages - Indicated Failures
Troubleshooting and Service Teledyne API Model T300/T300M CO Analyzer
258
12.1.2. FAULT DIAGNOSIS WITH TEST FUNCTIONS
Teledyne API Model T300/T300M CO Analyzer Troubleshooting and Service
259
The following table contains some of the more common causes for these values to be out of range.
PHT DRIVE
Table 12-2: Test Functions - Indicated Failures
PRES SAMPLE FL SAMP TEMP
BENCH TEMP
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12.1.3. THE DIAGNOSTIC SIGNAL I/O FUNCTION
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12.1.4. STATUS LEDS
Motherboard
Troubleshooting and Service Teledyne API Model T300/T300M CO Analyzer
264
Table 12-3: Sync/Demod Board Status Failure Indications
D2 Segment Sensor Status
JP4 Connector to Opto-Pickup Board
Figure 12-4: Sync/Demod Board Status LED Locations
STATUS LEDs DC VOLTAGE TEST POINTS
RELAY PCA PN 04135
Troubleshooting and Service Teledyne API Model T300/T300M CO Analyzer
266
Table 12-5: Relay Board Status LED Failure Indications
12.2. GAS FLOW PROBLEMS
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12.2.2. TYPICAL SAMPLE GAS FLOW PROBLEMS
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12.3. CALIBRATION PROBLEMS
12.3.1. MISCALIBRATED
12.3.2. NON-REPEATABLE ZERO AND SPAN
12.3.3. INABILITY TO SPAN NO SPAN BUTTON (CALS)
12.3.4. INABILITY TO ZERO NO ZERO BUTTON (CALZ)
12.4. OTHER PERFORMANCE PROBLEMS
12.4.1. TEMPERATURE PROBLEMS
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12.4.2. EXCESSIVE NOISE
12.5. SUBSYSTEM CHECKOUT
12.5.1. AC MAINS CONFIGURATION
12.5.2. DC POWER SUPPLY
12.5.3. I2C BUS
12.5.4. TOUCHSCREEN INTERFACE
12.5.5. LCD DISPLAY MODULE
12.5.6. RELAY BOARD
12.5.7. SENSOR ASSEMBLY
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12.5.8. MOTHERBOARD
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12.5.9. CPU
12.5.10. RS-232 COMMUNICATIONS
12.5.11. THE OPTIONAL CO2 SENSOR
12.6. REPAIR PROCEDURES
12.6.1. REPAIRING SAMPLE FLOW CONTROL ASSEMBLY
12.6.2. REMOVING/REPLACING THE GFC WHEEL
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12.6.3. CHECKING AND ADJUSTING THE SYNC/DEMODULATOR, CIRCUIT GAIN (CO MEAS)
V
R1 Adjustment Mad e Here
12.6.4. DISK-ON-MODULE REPLACEMENT
12.7. FREQUENTLY ASKED QUESTIONS
12.8. TECHNICAL ASSISTANCE
13. THEORY OF OPERATION
13.1. MEASUREMENT METHOD
13.1.1. BEERS LAW
I = Io e-Lc
I
I L C
13.2. MEASUREMENT FUNDAMENTALS
13.2.1. GAS FILTER CORRELATION
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Teledyne API Model T300/T300M CO Analyzer Theory of Operation
301
M/R is reduced
Figure 13-4: Affect of CO in the Sample on CO MEAS & CO REF
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CAUTION GENERAL SAFETY HAZARD
13.3. FLOW RATE CONTROL
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13.3.2. PARTICULATE FILTER
13.3.3. PNEUMATIC SENSORS
13.4. ELECTRONIC OPERATION
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Theory of Operation Teledyne API Model T300/T300M CO Analyzer
PC 104 Bus
(optional)
PUMP
Sensor Inputs
308
13.4.1. CPU
13.4.2. OPTICAL BENCH & GFC WHEEL
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13.4.3. SYNCHRONOUS DEMODULATOR (SYNC/DEMOD) ASSEMBLY
Teledyne API Model T300/T300M CO Analyzer Theory of Operation
313
Sample & Hold Circuits (x4)
CO Reference
Phase Lock Loop
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13.4.4. RELAY BOARD
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STATUS LEDs DC VOLTAGE TEST POINTS
RELAY PCA PN 04135
13.4.5. MOTHERBOARD
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13.4.6. I2C DATA BUS
13.4.7. POWER SUPPLY/ CIRCUIT BREAKER
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13.4.8. FRONT PANEL TOUCHSCREEN/DISPLAY INTERFACE
13.5. SOFTWARE OPERATION
13.5.1. ADAPTIVE FILTER
13.5.2. CALIBRATION - SLOPE AND OFFSET
13.5.3. MEASUREMENT ALGORITHM
13.5.4. TEMPERATURE AND PRESSURE COMPENSATION
13.5.5. INTERNAL DATA ACQUISITION SYSTEM (DAS)
14. A PRIMER ON ELECTRO-STATIC DISCHARGE
14.1. HOW STATIC CHARGES ARE CREATED
14.2. HOW ELECTRO-STATIC CHARGES CAUSE DAMAGE
Potentially damaging electro-static discharges can occur:
14.3. COMMON MYTHS ABOUT ESD DAMAGE
14.4. BASIC PRINCIPLES OF STATIC CONTROL
14.4.1. GENERAL RULES
14.4.2. BASIC ANTI-ESD PROCEDURES FOR ANALYZER REPAIR AND MAINTENANCE
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CAUTION
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GLOSSARY
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INDEX 6
A
B
C
D
E
F
G
H
I
L
M
N
O
R
S
INDEX Teledyne API Model T300/T300M CO Analyzer
342
Status Outputs, 99, 242
T
Teledyne Contact Information
Terminal Mode, 153
Test Channel, 123, 125, 140
Test Function
Z
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APPENDIX A - Version Specific Software Documentation
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A-4
Figure A-3: Primary Setup Menu
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A-7
Figure A-6: DIAG Menu
A-8
Setup Variable Numeric Units
Default Value
Value Range
Description
Medium Access Level Setup Variables (929 password)
A-9
A-10
A-11
A-12
CO2_TARG_MID1_CONC
CO2_TARG_MID2_CONC
CO2_TARG_SPAN_CON C 10
A-13
A-14
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A-16
14002200
15002500
A-17
A-18
00000000
A-19
A-20
A-21
Name 1 Message Text Description
A-22
Name 1 Message Text Description
A-23
Table A-3: T300/T300M and M300E/EM Test Functions, Revision L.8
A-24
A-25
A-26
A-27
A-28
A-29
A-30
A-31
Name Description
A-32
Table A-6: T300/T300M and M300E/EM DAS Parameters, Revision L.8
Name Description Units
A-33
Name Description Units
A-34
APPENDIX A-6: Terminal Command Designators Table A-7: Terminal Command Designators
A-35
Table A-8: Terminal Key Assignments
APPENDIX A-7: MODBUS Register Map Table A-9: MODBUS Register Map
MODBUS Register Address (dec., 0-based)
A-36
MODBUS Register Address (dec., 0-based)
Description Units
A-37
MODBUS Register Address (dec., 0-based)
Description Units MODBUS Discrete Input Registers (single-bit; read-only)
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APPENDIX B - Spare Parts
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T300 Spare Parts List
T300 Recommended Spare Parts Stocking Levels
*
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T300M Spare Parts List
T300M Recommended Spare Parts Stocking Levels
*
APPENDIX C Warranty/Repair Questionnaire T300/T300M and M300E/EM
Please complete the following table:
APPENDIX C Warranty/Repair Questionnaire T300/T300M and M300E/EM
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D-3
D-4
D-5
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PREAMP
D-8
TEC CONTROL
Printed documents are Uncontrolled.
2. Use PCB 03295.
Note: 1. This schematics is for PCA 03296.
D-9
BIAS SUPPLY
D-10
PCA 03631, Isolated 0-20ma, E Series
03632 A 1119-Jul-2002
D-11
B
+VS1
SCH, PCA 04003, PRESS/FLOW, 'E' SERIES
04354D 113-Dec-2007
B
S4 CON4
C3 1.0
Schematics for PWB 05031
A 1 1 8-Jun-2004
D-13
B
and PCA 05032 OPTO-INTERRUPTER
Schematic, PCA 04135 Revision A, M300E Relay PCA 04136 B
WHEEL BENCH SPARE
OTE: 1. Use PWB 04134
N
WATCHDOG TIMER
SCH, E-Series Analog Output Isolator, PCA 04467 04468 B
D-15
D-16
D-17
D-18
D-19
D-20
D-21
&21752/,13876
D-22
D-23
D-24
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TPS65150PWP
D-26
To old TScreen
To new TScreen
D-27
TOUCH SCREEN INTERFACE CIRCUITRY ( TBD)
Option
D-28
LVDS, Transmitter Board
From ICOP CPU To LCD Display
Auxiliary I/O Board (PWR-ETHERNET)
C18
100uF
C28
.01/2KV
Auxiliary I/O Board (USB)
C24
PRINTED DOCUMENTS ARE UNCONTROLLED
4.7uF
C26 1uF
Auxiliary I/O Board (ADC)
C13
C14
C12
C11 0.01uF