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Ultimate Products UP-206 Architectural Guide for Air-PowerOperator System, Control Box, Model

Models: UP-206

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Architectural Guide for Air-Power Operator System

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Architectural Guide for Air-Power Operator System

Control Box

— Power Supply :

110V Plug in type. Solenoid valve available in 24V or 110V. Always 24V unless specified otherwise.

— Model:

DC1000: Lever-operated, three-position air valve.

DC4000: Control box that only works when the electricity is on (no buttons).

DC5000: Control box that only works when the electricity is on.

DC6000: Control box that will work without electricity by drawing upon the air built-up in the compressor.

DC7000: Line voltage emergency open red button. Used with Autec equipment

Note: Control boxes interface with all car wash equipment and operate by pulse.

— Mounting:

Control Box may be mounted in the wash or equipment room. Specify a quick-dump exhaust AA1210 (additional cost) if the control box is more than 40 feet away from the air compressor.

— Dimensions:

DC1000: 8 1/4 inches tall, 6 inches deep, 3 1/4 inches wide

DC4000: 11 1/2 inches tall, 6 inches deep, 10 1/2 inches wide

DC5000: 11 1/2 inches tall, 6 inches deep, 10 1/2 inches wide

DC6000: 12 inches tall, 6 3/4 inches deep, 10 3/4 inches wide

DC7000: 11 1/2 inches tall, 7 inches deep, 9 1/2 inches wide

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Ultimate Products UP-206 Architectural Guide for Air-PowerOperator System, Control Box, Power Supply, Model, Mounting

Contents

 UP 2/086-00434/05 Air-PoweredDoor Operator Installation Guide Necessary toolsSupplies needed but not included with this kit Part 1 BELT INSTALLATION Clearance RequirementsStep Step 2 Installing Sprocket Kit Installing Tensioner KitBefore installing the air cylinder, the tensioner kit must be installed.Part NoInstalling Tensioner Kit Installing Speed Control Kit As shown on PageStep Step 4 Attaching Belt to Operator NOTE Remove clamp assembly CL-102from belt before installing belt onto operatorHanging Operator Completed Tensioner Kit will be as shown 1/4 And tighten both item ‘A’ and Item ‘C’ Completed Operator set up view Installation Of Chain Drive See Figure A Part 2 INSTALLING CHAIN DRIVESTEP STEPChain Roller Step Installing ChainStep Speed Control KitStep Sprocket Assembly Part No. SPK1000Step Attach operator to vertical track after it is aligned with sprocket and operator hangs straight down using self- taping screws. See Figure K. Tighten chain with turnbuckle. After chain is tight, lock turnbuckle into place with ½” nut on threaded rod. See Figure L. Slide one enclosed clamp assembly Part No. AP1055 so that ¾” of the rod extends above the clamp assembly as shown in Figure M. Tighten all boltsNow attach Part No. ‘CL102’ to the Install the control A PartPart Installing Air LinesA. Door slows down too soon when opening Part 6a U SeriesTesting Operator and Control Box Door speed adjustments and fine tuningB. Door slows too soon when closing Part 6b S SeriesDoor speed adjustments and fine tuning continued Door speed adjustments and fine tuningNote Only for S series operators Door adjustments and fine tuning continuedC. Door Slows too Soon When Closing Part 6b S SeriesFixing Door or Operator Problems PartInstall Signal Senders TroubleshootingFixing Control Problems Part Automatic Oiler AdjustmentCable jumping solutions Partclosed for national holidays Model DC Model DC Model DC Typical Control Box Set-Up Home of the Best Buy GuaranteeDescription ZVE1 --Photo Amplifier Socket Connections for Relay Output= + Photo Amplifier Wiring DirectionsBlack wire goes to 3 on electric eye Limit Switch Wiring and MountingLead side of limit switch & bracket Black wire goes24Vac Suggested Installation of Magnetic LoopWiring Diagram for Magnetic Loop Wires to box WallDISCONNECT POWER BEFORE PROCEEDING Wiring Diagram Finder Timer to Control BoxOperator with Belt Operator with Chain 3.“o” ring - AP1004 4.check ball Dimensions Architectural Guide for Air-PowerOperator SystemControl Box Power SupplyAir Usage OperatorsOperator Placement DimensionsOperators with belts Superior or Economy Air-PoweredOperatorsUltimate Air-PoweredOperator Operators with chainsCylinder Oiling Operators with Automatic OilersOperators without Oiler U-cupSeals Seal Kit Procedures for Air-PoweredOperatorsItems included in the kit Tools and materials neededclosed for national holidays Piston Rod SealsBreather Vents and Check Ball Needle ValvePage Ultimate Products is closed for national holidays