Stardance Direct Vent/Natural Vent Gas Heater

Models 3940, 3950 (RF Models) Only

16.Follow procedure for pilot type 2 to replace pilot orifice.

17.Remove and replace plug on lower right hand side of the valve; Red for LP and Blue for NG. (Page 26, Fig. 49)

18.Remove motor top cap. Depress and turn center plunger until arrow points to correct screw. Red for LP and Blue for NG. NOTE: Plunger will “snap” into NG position when arrow is close to blue screw. It will not “snap” at LP (Red) position. (Fig. 61)

19.Insure manifold pressure remains between 3.2”

-3.5” w.c. for NG and 9,5” - 10” w.c. for LP. To adjust the manifold pressure, for NG, using a torque #10 key turn the blue screw clockwise to increase the manifold pressure. Turn the screw counterclockwise to decrease the pressure. Use the red screw to adjust LP.

20.Replace motor top cap.

 

 

Motor Top Cap

Center

 

 

Plunger

 

 

 

 

Valve

Blue - NG

Red - LP

LOCAL

 

FP1037b

 

 

Fig. 61 Depress and turn center plunger.

All Models

21.Replace burner. Slide the burner in at an angle with left side lower than the right side. Slide the left side onto the injectors, making sure the burner leg remains at a 90° angle to the base. Lower the right hand side down in to place. Make sure the burner is as far left as possible and the injector shoulders are inside the burner.

NOTE: It is very critical to keep the left burner leg, which holds the injectors, at a 90° angle to the base. (Fig. 62) This keeps the orifices aligned with the tubes inside burner. Failure to do so could affect the flame appearance and performance of the unit.

22.Place conversion label on valve.

23.Reinstall the right and left log bracket assembly.

24.Reinstall the rear log bracket.

25.Replace logs.

26.Replace glass and stove front. Conversion is complete.

Left Burner Leg

Injector Orifice

90°

ST353a

Fig. 62 Remove and replace injector orifices.

Table 2. Injector Orifice Size Matrix

 

Conversion to Natural Gas

 

Input (Btu/h)

Kit #

Front

Part #

Rear

Part #

Minimum

Maximum

000-5021

#54 / .055”

30000514

#44 / .086”

30000334

19,000

28,000

000-5011

 

 

 

 

 

 

 

 

Conversion to LP

 

Input (Btu/h)

Kit #

Front

Part #

Rear

Part #

Minimum

Maximum

000-5022

#69 / .029”

30000513

#54 / .055”

30000514

20,000

28,000

000-5012

 

 

 

 

 

 

32

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Vermont Casting SDV30 manual Injector Orifice Size Matrix, Models 3940, 3950 RF Models Only, All Models, 000-5011, 000-5012