Description of the Stud Welding Pistols | Vicks PS-3K, PS-0K, PS-1K

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Description of the Stud Welding Pistols

2 Description of the Stud Welding Pistols

2.1Technology of tip ignition

The SOYER® Stud Welding Systems function according to the principle of capacitor discharge with tip ignition in compliance with DVS leaflet 0903 (German Welding Society).

This system utilises the abrupt discharge of a capacitor battery to generate electric arc energy.

Adjusting screw Stud holder

Stud

Workpiece

SZ.0001.E

The electric arc is initiated via the calibrated and close fit ignition tip on the welding studs and the welding elements. The stud weld base and the opposite surface of the workpieces is then melted slightly. The stud is automatically immersed into the thin melted zone and/or the liquid weld bath. After the immediate solidification of the material, an homogenous high-strength joint in an extremely short welding time ranging only between 1-3 milliseconds (0.001- 0.003 sec.) is achieved.

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Vicks PS-3K, PS-0K, PS-1K operating instructions Description of the Stud Welding Pistols, Technology of tip ignition

Contents

PS-3K PS-0K PS-1K PS-3K PS-0K PS-1K GmbH Page Table of Contents Setting the Stud Welding Pistol MaintenanceInitiation Quality control Spare parts General information Following should be principally observed Intended use Information on the documentation Chapters of Operating Instructions Information on Operating Instructions Reaction in the case of malfunctions Description of the Stud Welding Pistols Technology of tip ignition Stud Welding Pistol PS-1 Stud Welding Pistol PS-3K PS OM Stud Welding Pistol PS-0K Stud Welding Pistol PS-1K Technical data PS-1 PS-3K PS-0K PS-1K Safety instructions Characterisation of references in the Operating Instructions Safety-conscious working Staff qualification and training Safety instructions for the User/Operator Following should be observed prior to initiation Safety measures at the installation site Before starting welding operations Working with the Stud Welder Independent retrofitting and spare parts production Non-permissible operating modes Setting the Stud Welding Pistol Setting the Stud Holder Installing the stud holder in the Stud Welding Pistol Setting the spring pressure Spring pressure Initiation General view Connecting the Stud Welding Pistols to the Stud Welder Operation Welding parameters Stud Welder BMS-660-90Stud Welder BMS-690-135 Stud Welder BMS-6H Stud Welder BMS-8H Type and scope of testing Quality ControlGeneral information Demands on the company Implementation of sample taking Normal work testSimplified work test Production of samples Tension test Bending test Maintenance Stud Welding PistolsReplacing components Spare parts list for Stud Welding Pistol PS-1 Spare parts Perspective presentation of Stud Welding Pistol PS-1 Spare parts list for Stud Welding Pistol PS-3K Perspective presentation of Stud Welding Pistol PS-3K Spare parts list for Stud Welding Pistol PS-0K Perspective presentation of Stud Welding Pistol PS-0K Spare parts list for Stud Welding Pistol PS-1K Perspective presentation of Stud Welding Pistol PS-1K Troubleshooting Functional breakdowns Warranty Terms Standards and List of Directives Heinz Soyer Bolzenschweißtechnik GmbH