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Table of Contents

4.Setting the Stud Welding Pistol ____________________________________ 4-17

4.1Setting the stud holder _________________________________________________ 4-17

4.2Installing the stud holder in the Stud Welding Pistol _________________________ 4-18

4.3Setting the spring pressure _____________________________________________ 4-19

5.Initiation __________________________________________________________ 5-20

5.1General view _________________________________________________________ 5-20

5.2Connecting the Stud Welding Pistols to the Stud Welder ____________________ 5-21

5.3Operation ____________________________________________________________ 5-21

5.4Welding parameters ___________________________________________________ 5-22

5.4.1Stud Welder BMS-660-90 ______________________________________________ 5-22

5.4.2Stud Welder BMS-690-135 _____________________________________________ 5-22

5.4.3Stud Welder BMS-6H __________________________________________________ 5-23

5.4.4Stud Welder BMS-8H __________________________________________________ 5-23

6.Quality control_____________________________________________________ 6-24

6.1General information ___________________________________________________ 6-24

6.2Demands on the company _____________________________________________ 6-24

6.3Proof of qualification ___________________________________________________ 6-24

6.4Type and scope of testing ______________________________________________ 6-24

6.4.1Normal work tests _____________________________________________________ 6-25

6.4.2Simplified work tests ___________________________________________________ 6-25

6.5Implementation of sample taking ________________________________________ 6-25

6.5.1Production of samples _________________________________________________ 6-25

6.5.2Visual check _________________________________________________________ 6-25

6.5.3Tension test __________________________________________________________ 6-26

6.5.4Bending test _________________________________________________________ 6-26

7.Maintenance ______________________________________________________ 7-27

7.1Stud welders _________________________________________________________ 7-27

7.2Replacing components ________________________________________________ 7-27

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Vicks PS-1K, PS-3K, PS-0K operating instructions Setting the Stud Welding Pistol, Initiation, Quality control, Maintenance