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Functional breakdowns

9 Troubleshooting

The following list of errors, their causes and elimination in tabular form are designed to help you to eliminate errors immediately on the spot. If it is difficult or impossible to eliminate an error, please contact your responsible SOYER Customer Service representative or Heinz Soyer Bolzenschweißtechnik GmbH directly. You will find the address and telecommunication numbers in Chapter 1.6 on page 1-4.

MORTAL DANGER

Always disconnect the Stud Welder from the power supply by unplugging the power cord before opening the housing. Only specially trained and appropriately qualified personnel is allowed to carry out works on the electric power supply and welding system.

WARNING

Only trained and appropriately qualified personnel is authorised to replace any components of the Stud Welder.

Error

Cause

 

Error elimination

 

 

System does not weld,

Stud welder is not switched ON

no sparking

Switch on system, mains switch and green control lamp

“Operation” must light up

Welding cable or control cable are not connected correctly and/or damaged

Connect cable correctly and/or examine to ensure that it is not damaged; replace, if necessary.

Both grounds are not or incorrectly connected and/or ground clamps not connected to the workpiece

Connect ground cable and/or fasten ground clamps to the workpiece

Welding points and/or ground connections on the workpiece are not metalically blank

Prepare workpiece and/or stud

9-36

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Vicks PS-3K, PS-0K, PS-1K operating instructions Troubleshooting