Maintenance Instructions

 

 

 

 

 

 

caution

 

 

 

 

 

 

 

Maintenance procedures requiring special training or

 

 

 

 

tools should be performed by a trained technician.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MAINTENANCE SCHEDULE CHART - RECOMMENDED SERVICE INTERVALS - MODEL MC19

 

 

Service Item

 

 

25

100

200

 

400

 

Every

 

Ref.

Daily

Hours

Hours

Hours

 

Hours

Yearly

2 Years

 

Page

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check Engine Crankcase Oil Level

x

 

 

 

 

 

 

 

 

47

 

Check/Clean Engine Air Cooling System*

x

 

 

 

 

 

 

 

 

56

 

Check Security of Air Filtration Components

x

 

 

 

 

 

 

 

 

59

 

Check Air Filter Restriction Gauge

x

 

 

 

 

 

 

 

 

54

 

Clean Grass Buildup Under Deck

x

 

 

 

 

 

 

 

 

57

 

Clean GHS Exhaust Screen*

x

 

 

 

 

 

 

 

 

59

 

Clean GHS Blower*

x

 

 

 

 

 

 

 

 

58

 

Service Mower Blades

x

 

 

 

 

 

 

 

 

60

 

Check Function of Oil Pressure Warning Horn

x

 

 

 

 

 

 

 

 

25

 

Lubricate Grease Fittings and Oil Points*

 

 

x

 

 

 

 

 

 

 

51

 

Check PTO Gearbox Oil Level**

 

 

x

 

 

 

 

 

 

 

50

 

Check Battery Electrolyte Level

 

 

x

 

 

 

 

 

 

 

59

 

Check Hydrostatic Transmission Fluid

 

 

x

 

 

 

 

 

 

 

50

 

Check Tire Pressure

 

 

x

 

 

 

 

 

 

 

60

 

Check Drive Belts (Jackshaft, Engine PTO,

 

 

x

 

 

 

 

 

 

 

61

 

GHS Blower, Ground Drive)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check Deck Gearbox Oil Seals

 

 

x

 

 

 

 

 

 

 

62

 

Check Safety Switch System

 

 

x

 

 

 

 

 

 

 

62

 

Check Turbine Precleaner*

 

 

 

x

 

 

 

 

 

 

54

 

Check Air Filter Element ***

 

 

 

x

 

 

 

 

 

 

55

 

Change Engine Crankcase Oil Δ

 

 

 

x

 

 

 

 

 

 

47

 

Check Oil Level in Gear Axle

 

 

 

x

 

 

 

 

 

 

50

 

Clean Hydrostatic Transmission Cooling Fins

 

 

 

x

 

 

 

 

 

 

59

 

Clean Engine Cooling Fins

 

 

 

x

 

 

 

 

 

 

57

 

Check Blade Brake Action

 

 

 

x

 

 

 

 

 

 

62

 

Check Wheel Bolt Torque (75 to 85 lb·ft)

 

 

 

x

 

 

 

 

 

 

60

 

Check/Regap Spark Plugs

 

 

 

 

x

 

 

 

 

 

62

 

Change Engine Oil Filter

 

 

 

 

x

 

 

 

 

 

47

 

Replace Air Filter Element,

 

 

 

 

 

 

x

 

 

 

55

 

and Dust Ejection Valve ***

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check Fuel Lines and Clamps

 

 

 

 

 

 

 

x

 

 

62

 

Replace Fuel Filter

 

 

 

 

 

 

 

x

 

 

69

 

Service Battery

 

 

 

 

 

 

 

x

 

 

59

 

Check FSC Friction Lock

 

 

 

 

 

 

 

x

 

 

63

 

Service Solenoid Shift Starter

 

 

 

 

 

 

 

x

 

 

62

 

Check Engine Valve Clearance

 

 

 

 

 

 

 

x

 

 

ΔΔΔ

Change Gear Axle Oil ΔΔ

 

 

 

 

 

 

 

 

x

 

50

 

Replace Fuel Lines and Clamps

 

 

 

 

 

 

 

 

x

 

62

 

Change Hydrostatic Transmission Fluid ΔΔ

 

 

 

 

 

 

 

 

x

 

ΔΔΔ

More often in extremely dusty or dirty conditions

∗∗

Change PTO gearbox oil after first 100 hours

 

caution

 

of operation (break-in period)

∗∗∗

Air cleaner is remote mounted Enginaire™ unit,

 

 

 

replace filter(s) every 400 hours and dust ejection

When performing maintenance with the

 

valve every two years or when worn or damaged

mower body raised, a safety prop should

Δ

Change engine oil and filter after first 5 hours of

be installed from back of body to chassis

 

operation of a new engine (break-in period)

ΔΔ

Change every 2 years or 1000 hours

frame (fail-safe protection in case of fail­ure

ΔΔΔ

See your Walker dealer for this service or

of body lift support). Empty grass catcher

refer to the Walker Service Manual

before raising body.

 

Hydrostatic transmissions are sealed - DO NOT OPEN

 

 

RESERVOIR CAPS - refer to Hydrostatic Transmission Fluid

 

45

Page 49
Image 49
Walker MC19 manual Maintenance Instructions