One or Two springs, One piece shaft

 

Right hand wound,

NOTE: Center brackets and

 

red winding cone

 

(right hand side)

bearings may vary from those

 

 

shown.

 

 

 

1a. Center

Red cable drum

 

bearing bracket

 

(right hand side)

 

 

Coupler

Coupler

Key

half

half

 

 

 

(4) Set screws and

(6) Flat

(3) Lock

(2) Lock nuts

Key

washers

washers

 

Torsion

 

 

keyed

 

 

shaft

Torsion

 

(3) Hex head

 

Left hand wound,

 

black winding cone

 

(left hand side)

1b. Center

 

bearing

 

1c. Oval

 

bearing

Black cable drum

 

(left hand side)

 

Torsion shaft or

Torsion keyed shaft

Center

bracket

(3) Hex nuts

screws

Coupler

keyed

 

halves

shaft

Slide either the center bearing bracket or the center bearing(s) or the oval bearing(s) onto the torsion shaft/torsion keyed shaft(s) followed by the torsion spring(s).

IMPORTANT: The center bearing bracket, the center bearing(s), the oval bearing(s), the coupler half’s and the torsion springs, must be positioned, as shown.

WARNING

Center bearing brackets with springs must be securely fas-

2.Lay the torsion spring with the red winding cone at the left end of the torsion shaft/torsion keyed shaft. Next, lay the torsion spring with the black winding cone at the left end of the torsion shaft/torsion keyed shaft. Lay the torsion spring with the black winding cone at the right end of the torsion shaft/torsion keyed shaft. Next, lay the torsion spring with the red winding cone at the right end of the torsion shaft/torsion keyed shaft. Next, lay the center bearing bracket, the center bearing or the oval bearing at the center of the torsion shaft/ torsion keyed shaft.

Two or Four springs, One piece shaft

 

Right hand wound, red winding

NOTE: Center brackets and bearings

 

cone (right hand side)

Left hand wound,

may vary from those shown.

 

Right hand wound,

black winding cone

 

 

(left hand side)

red winding cone

 

 

 

(right hand side)

1a. Center

Red cable drum

Left hand wound,

bearing

 

bracket

 

(right hand side)

black winding cone

 

(left hand side)

 

 

 

Torsion shaft

 

 

1c. Oval

or

 

 

Torsion keyed

 

 

bearing

shaft

 

 

1b. Center

 

 

 

bearing

Black cable drum

 

Center

(left hand side)

 

bracket

3.Starting on the left hand torsion keyed shaft, lay the torsion spring with the red winding cone at the right end of the torsion keyed shaft. Next, lay the torsion spring with the black winding cone at the left end of the torsion keyed shaft. Next, starting on the right hand torsion keyed shaft, lay the torsion spring with the black winding cone at the left end of the torsion keyed shaft. Next, lay the torsion spring with the red winding cone at the right end of the torsion keyed shaft. Next, lay either the center bearings or the oval bearings in between the two torsion keyed shafts.

tened into solid structural members only and must be ad- equately reinforced to hold the load of torsion spring assem- blies. Failure to do so can cause severe or fatal injury.

If you have a Torsion Shaft or a Torsion Keyed Shaft:

With assistance, pick up the torsion spring assembly and slide one end of the shaft through the end bearing bracket. Extend the shaft through the bearing until the opposite end of the shaft can be inserted into the other end bearing bracket. Secure the center bearing bracket to the ceiling using perforated angle (refer to Step Rear Back Hangs) or wood blocking (ad- equate framing member(s)). Lay the middle of the shaft into the center bracket (if applicable).

 

 

Horizontal

 

 

 

track

 

 

 

 

End

 

 

 

bearing

 

 

 

bracket

 

 

Center bearing

 

End

 

bracket

 

 

Torsion shaft

 

bearing

 

 

 

or Torsion

 

bracket

 

 

 

keyed shaft

 

 

 

 

 

Oval

Horizontal

 

 

track

 

 

bearing

 

 

 

 

 

 

Center

 

 

 

bearing

End

Two or Four springs, Two piece shafts

Torsion keyed shaft

NOTE: Center brackets and bearings

Left hand wound,

may vary from those shown.

 

 

black winding cone

Right hand wound,

 

(left hand side)

red winding cone

1a. Center

(right hand side)

bearing

Left hand wound,

Coupler

 

black winding cone

halves

 

(left hand side)

 

 

Torsion

 

1b. Oval

keyed

 

 

bearings

shaft

 

 

 

 

 

1a. Center

 

 

bearing

Red cable drum (right hand side)

Right hand wound, red winding cone (right hand side)

Center

bearing

bracket

bearing

 

Center

 

 

 

 

Torsion shaft or

 

 

 

Torsion keyed shaft

bearing

 

 

 

 

 

 

 

Center

bracket

End

Center

bearing

bracket

bracket

 

If you have two Torsion Keyed Shafts:

Black cable drum

 

Center

 

bracket

(left hand side)

 

 

 

 

 

 

 

Disassemble the coupler assembly by removing the hex head screws, the lock washers, the flat washers and the hex nuts from the coupler halves. Loosen the set screws. Set the components aside. Next, slide the flat edge of the couple half flush with the side edge of the torsion keyed shaft. Insert (1) keyed shaft into the slot of both the coupler half and the slot in the torsion keyed shaft, as shown. Tighten the (2) set screws and the locking nut to secure the coupler half to the torsion keyed shaft.

NOTE: Tighten the set screws to 14-15 ft. lbs. of torque (once set screws contact the shaft, tighten set screws one full turn).

Repeat the same process for the other side.

With assistance, pick up the left hand torsion spring assembly and slide one end of the torsion keyed shaft through the end bearing bracket and secure the center bearing bracket to the ceiling using perforated angle (refer to Step Rear Back Hangs) or wood blocking (adequate framing member(s)). Lay the inner most part of the shaft into the center bracket (if applicable).

Secure center bearing bracket(s) to adequate framing member at the center of torsion shaft using (3) 5/16” x 2” lag screws.

NOTE: If your door came with a coupler assembly, the (2) center bearing brackets will need to be spaced 12” to 14” apart, at the center of the door.

IMPORTANT: Use a 5/16” x 1-5/8” tamper-resistant lag screw instead of the 5/16” x 2” tamper-resistant lag screw if mounting surface is mounted over masonry. Tamper-resistant lag screw must be attached through the bottom hole of the center bearing bracket.

Repeat the same process for the right hand torsion spring assembly.

13

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer,

refer to your local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Page 13
Image 13
Wayne-Dalton 105/110, 310/311 If you have a Torsion Shaft or a Torsion Keyed Shaft, If you have two Torsion Keyed Shafts