Wayne-Dalton 105/110, 310/311 Horizontal Tracks, Cable Lift Sheaves, Rear Back Hangs

side.

Important: The dimension between the flag angles must be:

For 2” track applications: door width plus 3-3/8” (86mm) to 3-1/2” (89 mm) for smooth, safe door operation.

For 3” track applications: door width plus 4-7/8” (124mm) to 5” (127 mm) for smooth, safe door operation.

Complete the vertical track installation by securing the jamb bracket(s) or slots in the wall angle and tightening the other lag screws. Push the vertical track against the track rollers so that the track rollers are touching the deepest part of the curved side of the track; tighten all the track bolts and nuts. Repeat for other side.

	Door width (2” Track)	Door width (3” Track)
Top of flag angle or	+ 3-3/8” to 3-1/2”	+ 4-7/8” to 5”
Top of wallangle assembly
2” Track Applications:	Nail
	Top section
1-11/16” to 1-3/4”
3” Track Applications:
2-3/16” to 2-1/4”

	Flag angle or
	wallangle assembly
	Top
	section
	Vertical track
	against rollers
15	Horizontal Tracks
	Tools: Ratchet wrench, 7/16” Socket, 9/16” Socket, 9/16” Wrench,

To install horizontal track, place the curved end over the top track roller of the top section. Align the bottom rail of the horizontal track with the top of the vertical track. Tighten the bot- tom rail of the horizontal track to the flag angle or wall angle with (2) 1/4”-20 x 9/16” track bolts and (2) 1/4”-20 flange hex nuts.

16	Adjusting Top Fixtures
	Tools: 7/16” Wrench, Step ladder

With horizontal tracks installed, you can now adjust the top fixtures.

NOTE: If your door came with two top fixtures, then one top fixture is required to be adjusted for each side.

NOTE: If your door came with four top fixtures, then two top fixtures are required to be adjusted for each side.

Starting on the left hand side, vertically align the top section of the door with the lower sec- tions. Maintaining the top fixture(s) position, tighten the 1/4”-20 flange hex nuts or 1/4”-20 x 1-3/8” bolts and or 1/4”-14 x 1” lag screws to secure the top fixture(s) to the top section. Repeat for other side

	Flag angle	Left hand top fixture(s)
	Top	(2) 1/4” - 20 Flange hex nuts or
	rail
		(2) 1/4” - 20 x 1-3/8” bolts
Horizontal		(2) 1/4” - 14 x 1”
		Lag screws
tracks	Track roller
		Top section

17	Cable Lift Sheaves
	Tools: Ratchet Wrench, 3/8” Socket, 3/8” Wrench

Using the illustrations below, identify which cable lift sheave assemblies were provided with your door.

For Cable Sheave Assemblies without Sheave Saddle:

Place a 3/8”-16 x 1-1/2” hex head bolt through the hole in the sheave plate. Next insert the sheave over the end of the bolt. Secure the sheave to the sheave plate with a 3/8”-16 nut. Repeat the same process for the other side. Then loop the counterbalance cables over each sheave, as shown.

Horizontal track

	Flag angle
Bottom rail of
		Bottom rail of
horizontal track
		horizontal track

(2) 1/4”-20	(2) 1/4”-20
	Flange hex nuts
Flange hex nuts
Vertical	(2) 1/4”-20 x 9/16”	Vertical
track		track
	Track bolts

Wall angle

(2) 1/4”-20 x 9/16”

Track bolts

			(1) 3/8” - 16 X 1-1/2”
		Typical	Hex head bolt
	Sheave	flagangle
			Sheave plate
Counterbalance		(1) 3/8” - 16
		Nut
lift cable

WARNING

Do not raise door until horizontal tracks are secured at rear, as outlined in step, Rear Back Hangs, or door could fall from overhead position causing severe or fatal injury.

Level the horizontal track assembly.

For riveted track assembly, bolt the top rail of the horizontal track to the first encountered slot in the flag angle using (1) 1/4”-20 x 9/16” track bolt, (1) washer and (1) 1/4”-20 flange hex nut.

For wall angle track assembly, first bolt the angle of the horizontal track to the slots in the wall angle using (2) 3/8”-16 x 3/4” truss head bolts and (2) 3/8”-16 hex nuts. Now secure the top rail of the horizontal track to the wall angle using (1) 1/4”-20 x 9/16” track bolt, (1) washer and (1) 1/4”-20 flange hex nut.

Repeat for other side.

Remove the nail that was temporarily holding the top section in place, installed in step, Top Section.

Important: Failure to remove nail before attempting to raise door could cause permanent damage to top section.

For Cable Sheave Assemblies With Sheave Saddle:

Position the sheave saddle over the 1” x 4” x 23” angle and align the slots in the sheave saddle with the corresponding holes in the 1” x 4” x 23” angle. While holding the sheave saddle in place, insert (1) 5/16”-18 x 3/4” square neck carriage bolt through each of the aligned holes and secure the assembly with 5/16-18 hex nuts. Repeat the same process for the other side. Then loop the counterbalance cables over each sheave, as shown.

	Typical	1” x 4” x 23”
	wall angle	Angle
		Sheave	(2) 3/8” - 18 X 3/4”
	Sheave	saddle	Square neck carriage
			bolts
	Sheave	Horizontal
	saddle
		track
Counterbalance	(2) 5/16” - 18
lift cable	Hex nuts

(1) 1/4”-20 Flange hex nut		(2) 3/8”-16 Hex nuts
Washer		(1) 1/4”-20
		Flange hex nut
		Washer
		Top rail of
		horizontal track
Top rail of
horizontal track	(1) 1/4”-20 x 9/16”
		Track bolt
		Flag angle

(2)3/8”-16 x 3/4” Truss head bolts

(1)1/4”-20 x 9/16” Track bolt

Wall angle

18	Rear Back Hangs
	Tools: Ratchet Wrench, 1/2” Socket, Tape Measure , 1/2” Wrench, Vice

Using perforated angles, 1-5/8” lag screws and 5/16” bolts with nuts, fabricate rear back hangs for horizontal tracks. NOTE: These items may not have been supplied. Attach horizon- tal tracks to the rear back hangs with two 5/16”-18 x 1” hex head bolts and nuts. Horizontal tracks must be level and parallel with door.

NOTE: Ensure the two 5/16”-18 x 1” hex head bolts are going through the vertical piece

11

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer,

refer to your local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com