Operating Instructions and Parts Manual

WLS75, WLS100 WLS150, WLS200

WIRING CHART - RECOMMENDED WIRE AND FUSE SIZES

 

 

 

 

 

 

Distance in Feet From Motor to Supply

 

 

 

 

Max.

Fuse

0

51

101

201

 

 

 

 

Load

Rating

50

100

200

300

 

Model

HP

Volts

Amps

Amps

 

(AWG Wire Size)

 

 

WLS75

3/4

115

13.5

20

12

12

10

10

 

 

 

230

7.0

15

14

14

12

12

 

WLS100

1

115

14.8

20

12

12

10

10

 

 

 

230

7.4

15

14

14

12

12

 

WLS150

1-1/2

115

17.0

30

10

10

8

8

 

 

 

230

8.5

15

14

14

12

12

 

WLS200

2

230

12.0

15

14

14

12

12

 

 

 

 

psi Friction Loss in 100 Feet of Plastic Pipe*

 

 

 

 

 

Pipe

 

 

 

(Gallons per Hour)

 

 

 

 

 

 

Size

1200

1500

1800

2400

3000

3600

4800

6000

7200

 

 

1-1/4

2.6

3.9

5.5

9.4

14.1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1-1/2

1.2

1.9

2.6

4.4

6.7

9.4

15.9

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

0.6

0.8

1.3

2.0

2.8

4.7

7.1

10.0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2-1/2

 

 

 

0.6

0.8

1.2

1.3

3.0

4.2

 

* Multiply by 1.8 for steel pipe

Troubleshooting Chart

Symptom

Motor will not run

Possible Cause(s)

1.Disconnect switch is off

2.Fuse is blown

3.Starting switch is defective

4.Wires at motor are loose, disconnected or wired incorrectly

Corrective Action

1.Be sure switch is on

2.Replace fuse

3.Replace starting switch

4.Refer to wiring instructions. Check and tighten all wiring

Capacitor voltage may be hazardous. To discharge capacitor, touch short capacitor

terminals with an insulated screwdriver. BE SURE to hold handle of screwdriver while making contact with capacitor terminals.

Motor runs hot and

1.

Motor is wired incorrectly

1.

Refer to wiring instructions

overload kicks off

2.

Voltage is too low

2.

Check with power company. Install heavier wiring if wire size

 

 

 

 

is too small (See wiring chart)

 

3.

Pump house not properly vented

3.

Be sure pump has sufficient ventilation to cool the motor

Motor runs but no

1.

Pump in new installation did

1.

New installation:

water is delivered

 

not pick up prime through:

 

 

Note: Check prime

 

a. Improper priming

 

a. Re-prime according to instructions

before looking for

 

b. Air leaks

 

b. Check all connections on suction line

other causes.

 

c. Leaking foot valve

 

c. Replace foot valve

Unscrew priming

2.

Pump has lost prime through:

2.

Existing installations:

plug and see if

 

a. air leaks

 

a. Check all connections on suction line and shaft seal

water is in priming

 

b. water level below suction of

 

b. Lower suction line into water and re-prime. If receding water

hole.

 

pump

 

level in well exceeds suction lift, a deep well pump is needed

 

3.

Impeller is plugged

3.

Clean impeller

 

4.

Check valve or foot valve is

4.

Replace check valve or foot valve

 

 

stuck in closed position

 

 

 

5.

Pipes are frozen

5.

Thaw pipes. Bury pipe below frost line. Heat pit or pump house

 

6.

Foot valve and/or strainer are

6.

Raise foot valve and/or stainer above well bottom

 

 

buried in sand or mud

 

 

 

 

 

 

 

Pump does not

1.

Water level in well is lower than

deliver water to full

 

estimated

capacity

2.

Steel piping (if used) is corroded

 

 

or limed, causing excess friction

 

3.

Piping is too small in size

1.A deep well jet pump my be needed (over 25 ft. (7.6M) to water)

2.Replace with plastic pipe where possible, otherwise with new steel pipe

3.Use larger piping

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Wayne WLS75, WLS200, WLS100, WLS150 warranty Troubleshooting Chart, Wiring Chart Recommended Wire and Fuse Sizes
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WLS150, WLS100, WLS200, WLS75 specifications

Wayne WLS75, WLS200, WLS100, and WLS150 are advanced fuel dispensers designed for efficiency and reliability in fuel retail operations. Each model has unique features that cater to various business needs while sharing core technological advancements that enhance performance.

The Wayne WLS75 is a compact dispenser tailored for small to medium-sized fuel stations. It features a sleek design, user-friendly interface, and is equipped with Wayne’s patented control system that provides real-time monitoring of fuel flow and inventory levels. The WLS75 offers flexible payment options, including EMV compatibility, ensuring secure transactions. Its high-performance pump ensures quick refueling, while built-in diagnostics simplify maintenance and reduce downtime.

Moving to the WLS100, this model is designed for high-volume fuel stations. It boasts a larger capacity and increased flow rates, making it suitable for busy environments. The WLS100 incorporates advanced connectivity features, linking to cloud-based management systems for remote monitoring and analytics. This feature empowers operators to optimize fuel pricing strategies and manage inventory more effectively. Additionally, the WLS100 utilizes energy-efficient technology, minimizing operational costs while enhancing performance.

The WLS150 further ramps up the capacity and technology integration. Designed for larger retail spaces, it provides multiple fueling options, including diesel and gasoline. Its user-friendly touchscreen allows for customized branding and advertising directly on the dispenser, enhancing customer engagement. The WLS150 incorporates Wayne’s innovative fuel management software, which tracks sales and identifies trends to inform business decisions.

Lastly, the WLS200 features cutting-edge technology aimed at maximizing operational efficiency. With its robust construction, it is built to endure harsh weather conditions, ensuring reliable performance year-round. The advanced filtration system within the WLS200 minimizes contaminants, preserving fuel quality while extending the lifespan of pumps and fittings. This model also includes multiple fueling hoses, allowing simultaneous dispensing, ultimately reducing wait times for customers.

In conclusion, the Wayne WLS series—WLS75, WLS100, WLS150, and WLS200—represents a commitment to innovation in fuel dispensing technology. Each model is designed to meet the diverse needs of fuel retailers, emphasizing efficiency, reliability, and user-friendliness. With integrated technologies and features that enhance operational management and customer interaction, Wayne continues to drive progress in the fuel retail sector.
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