Weil-McLain 550-110-260/02002 Service, Inspect, Boiler Manual, Burners, base and inlet air box

Boiler Manual

❏ Inspect			6. Check inside and around boiler for evidence of any
				leaks from the boiler. If found, locate source of leaks
	Eliminate all system or boiler leaks. Continual fresh			and repair.
	makeup water will reduce boiler life. Minerals can build		Burners, base and inlet air box
	up in sections, reducing heat transfer, overheating cast
	iron, and causing section failure. Leaking water may		1. After turning off power to the boiler, remove the inlet
	also cause severe property damage.
				air box top panel (Figure 27, item 13, page 54).
	Do not use petroleum-based cleaning or sealing		2. Inspect gasket (item 14). Replace if necessary.
			3. Inspect burners and all other components in the
	compounds in boiler system. Severe damage to boiler
	will occur, resulting in substantial property damage.			inlet air box and boiler base.
			4. If burners must be cleaned, first remove item 4,
	Electrical shock hazard — Turn off power to the boiler			Figure 27, page 54. Access the burner assembly by
				first removing burner baffle, item 4. Then remove
	before any service operation on the boiler except as
				the screws securing the burner tray to the manifold.
	noted otherwise in this instruction manual. Failure to
				Slide the burner tray out. Then brush and vacuum
	turn off electrical power could result in electrical shock,
				the burners thoroughly, making sure all ports are
	causing severe personal injury or death.
				free of debris.
	Boiler heating surfaces		5. Inspect the slotted jacket cooling openings in the
				bottom left and rear of the base pan (Figure 27,
	1. Disconnect the vent pipe at the boiler inducer outlet			item 1, page 54).
		connection after turning off power to the boiler.	6. Inspect the base insulation. Pay attention to the
	2. Use a bright light to inspect the flue pipe interior			WARNING on page 36 regarding working with
		and inducer interior.		insulation materials. Verify that the insulation is
	3. Inspect the boiler vent outlet area and heating			intact and secure against all four sides of the base.
		surfaces by looking through the opening.			If insulation is damaged or
	4. If the vent pipe or inducer interior show evidence				displaced, do not operate the boiler.
		of soot, follow Cleaning boiler heating surfaces			Replace or reposition insulation as
		in this manual section to remove the flue collector			necessary. Failure to replace
		and clean the boiler if necessary after close			damaged insulation can result in a
		inspection of boiler heating surfaces. If there is			fire hazard, causing severe personal
		evidence of rusty scale deposits, check the water			injury, death or substantial property
		piping and control system to make sure the boiler			damage.
		return water temperature is properly maintained	Condensate drain system
		(per this manual).
	5. Reconnect vent to inducer outlet and replace all		1. Inspect condensate drain fittings and tubing. Verify
		boiler components before returning to service.		that condensate can flow freely to drain.

❏Service . . . . . . . . . .

Inducer motor

1.With boiler power OFF, place a few drops of S.A.E. 20 motor oil in each of the two oil cups.

Use only S.A.E. 20 motor oil to lubricate the inducer motor. Do not use universal household oils. Motor could be damaged, resulting in possible severe property damage.

Part number 550-110-260/0200

Oiled bearing circulators

1.The circulator shipped with the CGs boiler is water-lubricated. No oiling is required.

2.Check other circulators in the system. Oil any circulators requiring oil, following circulator manufacturer’s instructions. Over-oiling will damage the circulator.

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