GOLD CGs Gas-Fired Water Boiler

2a Prepare boiler — placement & setup

Place boiler/crate near position

1.Leave boiler in crate and on pallet until installation site is ready.

2.Move entire crate and pallet next to selected location.

3.Remove crate.

4.Remove boiler from pallet.

Do not drop boiler or bump jacket on floor or pallet. Damage to boiler can result.

a.Tilt left side of boiler up and place a board under left legs.

b.Tilt boiler the other way and place a board under right legs.

c.Slide boiler backward off pallet and into position.

5.Check level.

a.Shim legs, if necessary.

b.Do not alter legs.

Inspect orifices and burners

1.Remove front jacket door. Remove inlet air box top panel (see Figure 27, item 13, page 54).

2.Check for correctly-sized manifold orifices. See Table 2 for sizing. (The orifice size is stamped on the orifice spud barrel.)

Correctly-sized manifold orifices must be used. Failure to do so will result in severe personal injury,

death or substantial property damage.

3. Reinstall inlet air box top panel.

Inlet air box top panel must be in position during boiler operation. Failure to do so could result in severe personal injury, death or substantial property damage.

Orifice replacement procedure

(when required)

1.Remove the screws securing the inlet air box top panel.

2.Remove inlet air box top panel and inspect the fiber gasket. Verify the gasket is in good condition and can seal around the complete perimeter of the air box. Replace the gasket if necessary.

3.Using a 7/16" open-end wrench, remove the burner orifices from the manifold.

4.Apply a small amount of pipe dope to each of the new orifices and install in the manifold using a 7/16" open-end wrench. Make sure the orifices are aligned correctly, not cross-threaded in the manifold tappings.

Use only pipe dope compatible with propane gas, even if boiler is to be operated on natural gas. Failure to comply could result in severe personal injury, death or substantial property damage.

5.Carefully replace the inlet air box top panel, making sure the gasket is in place will seal all around the perimeter.

6.Follow the check-out procedure, section 8 page 30, to assure the boiler is now operating properly after orifices are replaced.

Table 2 Manifold orifice sizing

 

Location

Natural gas

Propane gas

 

 

 

 

 

 

 

 

U. S.

0-2,000 ft

over 2,000 ft

0-2,000 ft

 

over 2,000 ft

 

 

 

 

 

 

 

2.70 mm

(Note 1)

1.65 mm

 

(Note 1)

 

 

 

 

 

 

 

 

 

 

 

Canada

0-2,000 ft

2,000-4,500

0-2,000 ft

 

2,000-4,500

 

2.70 mm

#38

1.65 mm

 

#53

 

 

 

 

 

 

 

 

 

 

Note 1: For elevations above 2,000 feet, contact your local Weil-McLain sales office for details.

12

 

 

 

 

 

 

 

 

 

 

Part number 550-110-260/0200

Page 12
Image 12
Weil-McLain 550-110-260/02002 manual 2a Prepare boiler placement & setup, Place boiler/crate near position

550-110-260/02002 specifications

Weil-McLain is a well-known manufacturer of high-quality heating systems and boiler solutions, and the 550-110-260/02002 model is a testament to the company's commitment to innovation and performance. This particular boiler is designed for commercial and residential applications, providing exceptional heating efficiency and reliability.

One of the standout features of the Weil-McLain 550-110-260/02002 is its robust construction. Built using durable materials, this boiler is engineered to withstand demanding environments while maintaining optimal performance. The unit boasts a high thermal efficiency rating, which translates to lower energy costs and reduced environmental impact. The advanced design ensures that fuel consumption is minimized while delivering consistent heat output.

The Weil-McLain 550-110-260/02002 utilizes a multi-stage burner that enhances combustion efficiency. This feature not only reduces emissions but also improves overall energy use, making it an environmentally friendly choice. The sophisticated control system allows for precise modulation of the burner, ensuring that the boiler operates at peak efficiency under various load conditions.

The boiler is equipped with a user-friendly digital control interface, providing operators with real-time monitoring and diagnostics. This allows for easy adjustments and troubleshooting, which helps to reduce maintenance downtime. The integrated safety features enhance the operational reliability of the unit, ensuring safe operation in any environment.

Another important characteristic of the Weil-McLain 550-110-260/02002 is its adaptability. It can be configured to work with various types of fuel including natural gas and propane, giving users the flexibility to choose the most cost-effective energy source. This versatility also helps to extend the lifespan of the boiler as it can be easily adapted to changing energy needs.

In conclusion, the Weil-McLain 550-110-260/02002 is a high-performance boiler that combines durability, efficiency, and advanced technology. With its robust construction, efficient burner system, and user-friendly controls, it stands out as a reliable heating solution for both commercial and residential applications. The commitment to quality and innovation makes this model a preferred choice for those seeking dependable heating systems. Whether for new installations or replacements, the Weil-McLain 550-110-260/02002 delivers exceptional performance and value.