Woods Equipment BW180HD Dealer Service, Crossbar Installation, Universal Joint Repair, Figure

CROSSBAR INSTALLATION

1.Using emery cloth (220 or finer), remove surface rust, Loctite® and foreign material from hub, splined gearbox vertical shaft, and crossbar assembly.

2.Slide crossbar assembly (10) onto splined shaft. Install washer (71) and nut (72) and align a slot with hole in splined shaft. Torque nut to 800 lbs-ft.

3.Install cotter pin (73) through slot in nut and bend ends over.

10. Crossbar assembly

71.Washer, 1.44 x 2.88 x .236

72.Castle nut, M30 x 2.0P

73.Cotter pin, 1/4 x 2-1/4

Figure 17. Crossbar Assembly Installation

UNIVERSAL JOINT REPAIR

1.Yoke

2.Cup and bearings

3.Snap ring

4.Journal cross

Figure 18. U-Joint Exploded View

U-Joint Disassembly

1.Remove external snap rings from yokes in four locations as shown in Figure 19.

Figure 19

2.With snap rings removed, support drive in vise, hold yoke in hand and tap on yoke to drive cup up out of yoke. See Figure 20.

Figure 20

3.Clamp cup in vise as shown in Figure 21 and tap on yoke to completely remove cup from yoke. Repeat step 2 and step 3 for opposite cup.

Figure 21

MAN0805 (4/30/2009) Dealer Service 31