W1772/W1773 37" Drum Sander
Machine Operations
PROBLEM |
| POSSIBLE CAUSE |
| CORRECTIVE ACTION |
Machine slows when sand- | 1. | 1. | Tighten | |
ing, making squealing noise, | 2. | 2. | Replace | |
especially on |
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Loud repetitious noise | 1. | Pulley setscrews or keys are missing | 1. | Inspect keys and setscrews. Replace or tighten if |
coming from machine. |
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| necessary. |
2.Motor fan is hitting the cover. 2. Adjust fan cover mounting position, tighten fan, or shim fan cover.
| 3. | 3. | Replace | |
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Vibration when sanding. | 1. | Loose drum pillow bearings. | 1. | Tighten drum pillow bearings. |
| 2. | Worn drum pillow bearings. | 2. | Replace drum pillow bearings. |
Grinding, screeching, or | 1. | Drum bearings lack sufficient | 1. | Grease the pillow bearings (Page 30). |
rubbing noise when sand- |
| grease. |
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ing drums are powered up. | 2. | Drum bearings worn. | 2. | Replace the drum bearings. |
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Short | 1. | Pulleys not aligned correctly. | 1. | Align pulleys (Page 33). |
| 2. | Improperly tensioned. | 2. | Properly tension |
Machine | lacks | power; | 1. | 1. | Tighten | |||
drums | stop turning under | 2. | Too much pressure on pressure roll- | 2. | Reduce pressure roller pressure (Page 42). | |||
load. |
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Conveyor slips under load. | 1. | Conveyor is too loose. | 1. | Tension conveyor (Page 36). | ||||
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| 2. Too much load. | 2. | Decrease load. | |
Conveyor | tracks | to | one | 1. | Conveyor tracking is incorrect. | 1. | Track the conveyor so it runs straight (Page 37). | |
side; | conveyor | hits | the |
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roller cover. |
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Workpiece pulls to one side | 1. | One of the sanding drums is not par- | 1. | Adjust the sanding drums parallel to the table (Page | ||||
during sanding operations. |
| allel with the table. |
| 38). | ||||
Excessive snipe. |
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| 1. | Too much pressure roller pressure. | 1. | Reduce pressure roller pressure (Page 42). |
2.Too much pressure from rear pres- 2. Reduce rear pressure roller pressure (Page 42). sure rollers.
3.Lack of outfeed support.3. Set up outfeed table or have someone catch the workpiece as it comes out.
Workpiece kicks out. | 1. | Not sufficient pressure roller pres- | 1. | Increase pressure roller pressure (Page 42). |
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Sanding drums make scrap- | 1. | Drums scrape dust scoop | 1. | Adjust dust scoops so they do not touch sanding |
ing noises.. |
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| drums (Page 43). |
Sandpaper tears off drums | 1. | Nail/staple in workpiece. | 1. | Sand only clean workpieces. |
during operation. | 2. | Sandpaper not fastened correctly. | 2. | Install the sandpaper correctly (Page 28). |
3.Drums not perpendicular to the feed 3. Adjust the drums perpendicular to the feed direc-
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| direction. |
| tion (Page 38). |
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Table elevation controls are | 1. | Table lock is engaged. | 1. | Disengage table lock. |
stiff and hard to adjust. | 2. | Table lift screws dirty or loaded with | 2. | Clean and regrease table lift screws (Page 43). |
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| sawdust. |
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3.Chain idler roller sprocket lock nuts 3. Adjust the lock nuts on the idler roller sprocket so
have been tightened against roller. | the roller can spin freely. |
4.Elevation handle worm gear is dirty 4. Remove the worm gear box, clean it, and regrease
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| or loaded with sawdust. |
| it. |
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Poor dust collection. | 1. | Dust collection lines incorrectly sized | 1. | Use at least an 8" main line with two 6" branch lines |
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| for this machine. |
| that each Y into 4" at the machine. |
| 2. | Dust collector underpowered or too | 2. | Upgrade your dust collector or decrease the dis- |
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| far away from this machine. |
| tance from the dust collector to the machine. |