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302620 8/06

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Contents Hustler Super Mini Z Parts Manual This spark ignition system complies with Canadian ICES-002 Table of Contents Contents Frequently Ordered Parts Service LiteratureGeneral Information Hardware Description Codes & Abbreviations Contents Thread Nutsert Rivet-nut InstallationMini Z Frame Lower Step Tread Footrest AssemblyMini Z Floor Plate Upper Step Tread302620 8/06 Contents Hydraulic System Installation Hose ASSEMBLY, Filter to Pump SMZ MINI-Z Case Drain Hose AssemblyHose ASSEMBLY, Pump to Cooler SMZ Hose ASSEMBLY, Reservoir to Filter SMZSeal Kit for hydraulic pump 788133 BDP16 Overhaul Seal Kit Contents Battery Installation Battery Battery Clamp StrapPositive Battery Cable RED Battery Cable BootDeck Lift Assembly Deck Lift Spring Height Adjustment StopDeck Lift Indicator Stop HandleSteering and Brake Assembly Brake Linkage Assemblyy Brake ROD AssemblyPump ROD Adjuster Assembly Push Button Switch302620 8/06 This page intentionally left blank Pump Belt and Pulley Installation Warner Z Clutch Wiring ClampSuper Z Single Pulley Clutch Pigtail Harness Diode302620 8/06 Contents Kawasaki Engine Installation Battery Cable Donaldson AIR Cleaner CAPAIR Filter Indicator AIR CleanerMain AIR Filter Element Vacuator Valve This page intentionally left blank Honda Engine Installation Honda OIL Drain Valve Centrifical AIR Cleaner CAPHonda Aircleaner Hose Clamp Honda 24 HP Engine Used onMain AIR Filter Element Vacuator Valve This page intentionally left blank Kohler Engine Installation NT .375-16 Hxflk Znyc Wire HarnessKohler CV740 Engine 27 HP Kohler Muffler302620 8/06 This page intentionally left blank Fuel System Installation FITTING, Fuel Tank Fuel Tank CAPRight Side Fuel Tank Left Side Fuel TankInstrument Panel Installation/Assembly Delay Module PTO SwitchRED Indicator Light KEY SwitchElectrical Schematic Kawasaki Engines Electrical Schematic Kawasaki Engines Electrical Schematic Honda Engines Electrical Schematic Honda Engines Electrical Schematic-Kohler Electrical Schematic-Kohler 302620 8/06 Contents Front Wheel Assembly Spacer Optional SEMI-PNEUMATIC TIRE/WHEEL AssemblyBearing Disc Bearing W/O CollarTire Valve Front Wheel BreakdownWheel Bearing WheelWheel LUG Stud QTY PER Wheel Drive Wheel Assembly/InstallationWHEEL/TIRE Assembly 23 X Wheel NUT QTY PER WheelANTI-SCALP Wheel Anti-Rollover Wheel AssemblyAnti Rollover Wheel Bracket Contents Deck Assembly Discharge Chute Mount Bracket ANTI-SCALP Wheel AssemblyMINI-Z Deck Discharge ChuteDeck Pulley Assembly Deck Idler Uhmw Riser Blade Spindle AssemblyDeck Belt Deck Idler Uhmw ClampUsed on mower with serial number prior to Blade Spindle Assembly Breakdown 302620 8/06 Contents Tractor Assembly Deck Deck InstallationDeck Belt Routing and Tensioning 302620 8/06 Contents Tractor Decals Instrument Panel Decal Service DecalFuel Indicator Decal Battery DecalDeck Decals Deck 44 ID Decal 302620 8/06 302620 8/06 10-1 Seat Installation Spring Plunger Latch SMALL/SHORT Wire TIESeat Switch Armrest Stop Assembly10-4 302620 8/06 Maintenance & Adjustments Safety Precautions 11-2 Safe Maintenance & Adjustment Practices Safety PrecautionsUsing a ramp Safety and Instruction Decals 11-6 11-7 Viewed from bottom of tractorLubrication IntroductionTorque values Hour meterBurnishing the electric clutch Battery Electric clutchAccess to engine and hydraulic pumps Electrical systemFuel system Cooling fan Heat EngineEngine oil and filter Fuel tankEngine oil Engine oil filter Drain plug Pre-cleaner CanisterEngine oil filler tube Belt replacement Reset Button IndicatorGeneral engine maintenance Mower blade removal Mower blade maintenanceSteering linkage Adjustments11-16 Park brake adjustmentLoosen the brake linkage jam nuts. Fig Deck drive belt adjustmentSpring Tension Idler Pump drive Belt Tension idler Chain Engine RPM settingDeck leveling and height adjustment Deck lift Assist springs Lift block Deck lift rod Nut Chains Bolt Jam nut Hardware AdjusterFoot Nuts 11-20 Index Numerical Index Part Part