Hustler Turf Super Mini Z Instrument Panel Installation/Assembly, Fuse Size And Locations, 5-16

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Instrument Panel Installation/Assembly

Instrument Panel Installation/Assembly

 

 

 

 

 

 

 

 

 

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RIGHT SIDE

RIGHT SIDE FUEL TANK

15a

5a KAWASAKI

10a HONDA 15a KOHLER

20a

FUSE SIZE AND LOCATIONS

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5-16

302620 8/06

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Contents Hustler Turf Equipment 302620 Rev. 8/06Hustler Super Mini Z Parts Manual P.O. BoxThis spark ignition system complies with Canadian ICES-002 Table of Contents Chapter 11 Contents Maintenance & Adjustments Safety Precautions Maintenance AdjustmentsIndex Chapter Service LiteratureUsing this manual General InformationFT-LBS ABBREVIATIONDESCRIPTIONSIZE Hardware Description Codes & AbbreviationsChapter 2 Contents Rivet-nut Installation Footrest AssemblyINDEX Rivet-nut InstallationSERVICE DESCRIPTIONFootrest Assembly 302620 8/06 Chapter 3 Contents Hydraulic System Installation 302620 8/06 3. Included in Hydro Kit Chapter 4 Contents Battery Installation INDEX Deck Lift Assembly 15 101. Apply grease at zerks see owner’s manual Steering and Brake Assembly 25 1243 42 302620 8/06 3. 783118 used on left wheel 4. 783126 used on right wheel 2. Torque brake assembly mounting bolts to 24 ft.-lbs1. Torque to 280-310 ft.-lbs. Included with wheel motor 5. Includes Item 1 781260 Steering Bar GripThis page intentionally left blank LOCATION FOR Pump Belt and Pulley InstallationFor mowers with serial numbers prior to RUBBER BUMPER1. Torque to 45-48 ft.-lbs 2. Torque to 12-15 ft.-lbs 4. Apply grease at zerks see owner’s manual4-12 Chapter 5 Contents Electrical Schematic-Kawasaki Engines 783894Electrical Schematic-Honda 787200 Electrical Schematic-Kohler 788000 Kawasaki Engine Installation 302620 8/06 1. Includes mounting hardware This page intentionally left blank Honda Engine Installation 1. Includes mounting hardware 3. Part of Item 41 787200 Tractor Wire Harness 7. Air filter service partsThis page intentionally left blank Kohler Engine Installation PUR P/O ENGINE5-10 4. Includes one of Item 9 057661 Hose Clamp 3. Part of Item 39 788000 Wire Harness1. Includes mounting hardware 2. Supplied with engine 5. Engine oil capacity 2 US quarts 6. Engine RPM to be set at 3600±505-12 5-13 CROSSMEMBER Fuel System InstallationSEAT SUPPORT 5-141. Torque to 20 ft.-lbs 2. Supplied with new fuel tank ITEM NOFUSE SIZE AND LOCATIONS Instrument Panel Installation/AssemblyRIGHT SIDE FUEL TANK 15a 5a KAWASAKI 10a HONDA 15a KOHLER 20a 5-161. Part of Tractor Wire Harness Electrical Schematic - Kawasaki Engines 5-185-19 Electrical Schematic - Honda Engines 5-205-21 Electrical Schematic-Kohler 5-225-23 5-24 Chapter 6 Contents Front Wheel Assembly Front Wheel Breakdown Drive Wheel AssemblyAnti-Rollover Wheel Assembly Front Wheel Assembly TRACTORFRAME 1. Apply grease to zerks see owner’s manual 2. Assemble with extended inner race downINDEX NO Front Wheel Breakdown 1. Inflate tire to 8-10 psiDrive Wheel Assembly/Installation 1. Torque to 65-75 ft. lbs 2. Inflate tire to 8-10 psiAnti-Rollover Wheel Assembly 1. Do not torque, wheel must turn freelyChapter 7 Contents Deck Assembly 44 DECK 14A1. Do not torque, Item 2 357111 Discharge Chute must pivot freely 2. Factory assembled in top hole for shipping purposes4. Includes items 11A, 12A, 13A, and 15A Deck Pulley Assembly 1. Torque to 118 ft. lbs 3. Used on mowers with serial number prior to34 12 13 7 4. Used on mower with serial number prior to6. Optional blades 785428 16 CW Gator Blade 785436 18 CW Gator BladeBlade Spindle Assembly Breakdown 302620 8/06 Chapter 8 Contents Deck Installation 1. 52 Deck installation shown, 44 Deck installation is similarDeck Belt Routing and Tensioning 2. Route belt as shown302620 8/06 Chapter 9 Contents DETAIL A Tractor DecalsSECTION A-A SECTION B-B302620 8/06 52 Deck Decals 44 Deck Decals 302620 8/06 Chapter 10 Contents Seat Installation 10-21. Must pivot freely 2. Service parts available for Michigan seats 3. Service parts available for Milsco seats10-4 Chapter 11 Contents Maintenance & Adjustments Safety Precautions Maintenance Adjustments11-1 11-2 302620 8/0611-3 SAFETY PRECAUTIONSSafe Maintenance & Adjustment Practices Never use your handUsing a ramp Safety and Instruction Decals 11-5302620 8/06 Viewed from bottom of tractor MAINTENANCEMAINTENANCE LOCATOR CHART 11-7Hour meter IntroductionTorque values LubricationElectrical system BatteryAccess to engine and hydraulic pumps Burnishing the electric clutchHydraulic system Seat platform catch Seat platform Control leverHydraulic reservoir Hydraulic filter Cooling fanFuel filter Kawasaki engine Figure 11-9A Fuel tankEngine oil and filter Fuel filter Honda engine Figure 11-9B Fuel filter Kohler engineEngine oil filler tube Pre-cleaner CanisterKawasaki Engine Engine oilBelt replacement Reset button IndicatorGeneral engine maintenance Incorrect air cleaner elementMower blade maintenance Mower blade removal11-14 Steering linkage ADJUSTMENTSControl Lever Neutral Adjustment Control lever Park brake slotPark brake adjustment Spring housing Front ball stud Steering dampener with springControl lever adjustment Control lever stopsBypass valve Hydraulic pump belt adjustmentDeck drive belt adjustment Control lever Park brake slot 1/8” Outside edgeStop handle Height adjusting stop Engine RPM settingDeck leveling and height adjustment Deck level adjustmentsFoot 5/16” bolt Jam nut Hardware AdjusterNut Nut Chains Nuts11-20 INDEX Access to engine and hydraulic pumpPAGE Numerics Numerical IndexIndex PartPart PagePart PartPage Page