Hustler Turf Super Mini Z manual 302620 8/06

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NOTES:

1.Torque to 280-310 ft.-lbs. Included with wheel motor.

2.Torque brake assembly mounting bolts to 24 ft.-lbs.

3.783118 used on left wheel.

4.783126 used on right wheel.

5.Includes Item 1 (781260 Steering Bar Grip).

6.Used on mowers with serial numbers prior to 06071186.

4-8	302620 8/06

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Contents Hustler Super Mini Z Parts Manual This spark ignition system complies with Canadian ICES-002 Table of Contents Contents General Information Service LiteratureFrequently Ordered Parts Hardware Description Codes & Abbreviations Contents Mini Z Frame Rivet-nut InstallationThread Nutsert Upper Step Tread Footrest AssemblyMini Z Floor Plate Lower Step Tread302620 8/06 Contents Hydraulic System Installation Hose ASSEMBLY, Reservoir to Filter SMZ MINI-Z Case Drain Hose AssemblyHose ASSEMBLY, Pump to Cooler SMZ Hose ASSEMBLY, Filter to Pump SMZSeal Kit for hydraulic pump 788133 BDP16 Overhaul Seal Kit Contents Battery Installation RED Battery Cable Boot Battery Clamp StrapPositive Battery Cable BatteryDeck Lift Assembly Stop Handle Height Adjustment StopDeck Lift Indicator Deck Lift SpringSteering and Brake Assembly Push Button Switch Brake ROD AssemblyPump ROD Adjuster Assembly Brake Linkage Assemblyy302620 8/06 This page intentionally left blank Pump Belt and Pulley Installation Clutch Pigtail Harness Diode Wiring ClampSuper Z Single Pulley Warner Z Clutch302620 8/06 Contents Kawasaki Engine Installation AIR Cleaner Donaldson AIR Cleaner CAPAIR Filter Indicator Battery CableMain AIR Filter Element Vacuator Valve This page intentionally left blank Honda Engine Installation Honda 24 HP Engine Used on Centrifical AIR Cleaner CAPHonda Aircleaner Hose Clamp Honda OIL Drain ValveMain AIR Filter Element Vacuator Valve This page intentionally left blank Kohler Engine Installation Kohler Muffler Wire HarnessKohler CV740 Engine 27 HP NT .375-16 Hxflk Znyc302620 8/06 This page intentionally left blank Fuel System Installation Left Side Fuel Tank Fuel Tank CAPRight Side Fuel Tank FITTING, Fuel TankInstrument Panel Installation/Assembly KEY Switch PTO SwitchRED Indicator Light Delay ModuleElectrical Schematic Kawasaki Engines Electrical Schematic Kawasaki Engines Electrical Schematic Honda Engines Electrical Schematic Honda Engines Electrical Schematic-Kohler Electrical Schematic-Kohler 302620 8/06 Contents Front Wheel Assembly Bearing W/O Collar Optional SEMI-PNEUMATIC TIRE/WHEEL AssemblyBearing Disc SpacerWheel Front Wheel BreakdownWheel Bearing Tire ValveWheel NUT QTY PER Wheel Drive Wheel Assembly/InstallationWHEEL/TIRE Assembly 23 X Wheel LUG Stud QTY PER WheelAnti Rollover Wheel Bracket Anti-Rollover Wheel AssemblyANTI-SCALP Wheel Contents Deck Assembly Discharge Chute ANTI-SCALP Wheel AssemblyMINI-Z Deck Discharge Chute Mount BracketDeck Pulley Assembly Deck Idler Uhmw Clamp Blade Spindle AssemblyDeck Belt Deck Idler Uhmw RiserUsed on mower with serial number prior to Blade Spindle Assembly Breakdown 302620 8/06 Contents Deck Installation Tractor Assembly DeckDeck Belt Routing and Tensioning 302620 8/06 Contents Tractor Decals Battery Decal Service DecalFuel Indicator Decal Instrument Panel DecalDeck Decals Deck 44 ID Decal 302620 8/06 302620 8/06 10-1 Seat Installation Armrest Stop Assembly SMALL/SHORT Wire TIESeat Switch Spring Plunger Latch10-4 302620 8/06 Maintenance & Adjustments Safety Precautions 11-2 Safety Precautions Safe Maintenance & Adjustment PracticesUsing a ramp Safety and Instruction Decals 11-6 Viewed from bottom of tractor 11-7Hour meter IntroductionTorque values LubricationElectrical system Battery Electric clutchAccess to engine and hydraulic pumps Burnishing the electric clutchCooling fan Heat Engine Fuel systemFuel tank Engine oil and filterEngine oil filler tube Pre-cleaner CanisterEngine oil Engine oil filter Drain plug General engine maintenance Reset Button IndicatorBelt replacement Mower blade maintenance Mower blade removalAdjustments Steering linkagePark brake adjustment 11-16Deck drive belt adjustment Loosen the brake linkage jam nuts. FigDeck leveling and height adjustment Engine RPM settingSpring Tension Idler Pump drive Belt Tension idler Chain Foot Nuts Nut Chains Bolt Jam nut Hardware AdjusterDeck lift Assist springs Lift block Deck lift rod 11-20 Index Numerical Index Part Part