Hustler Turf Super Mini Z manual Cooling fan Heat Engine, Fuel system

Page 88

Seat platform catch

Seat platform

Control lever

Figure 11-5

Hydraulic reservoir

Hydraulic filter

Figure 11-6

Hydraulic system

IMPORTANT: Never use hydraulic or automatic transmission fluid in this system; use only motor oil as specified. Remember, dirt is the primary enemy of any hydraulic system.

WARNING: Hydraulic oil escaping under pressure can penetrate skin. Hydraulic oil may cause infection in a minor cut or opening in the skin. If exposed to hydraulic fluid, see a doctor at once.

Before applying pressure to hydraulic system, make sure all connections are tight and all hoses and lines are in good condition. To find a leak under pressure, use a piece of cardboard or wood — never use your hands. Relieve all pressure in the system before disconnecting or working on hydraulic lines. To relieve pressure, lower all attachments and shut off engine.

The 1.0 U.S. gallon (3.79 liter) hydraulic reservoir is located in front of the engine and under the operator’s platform. Fig. 11-6

Check oil level in hydraulic system after every 50 hours of operation or weekly, whichever occurs first. Check more often if system appears to be leaking or otherwise malfunctioning.

Fluid level should be 1” from top of reservoir. Use only SAE 10W40 SG, SF/CC, CD service motor oil.

Change hydraulic system filter element (Fig. 11-6) after first 50 hours of tractor operation, then replace filter and oil in reservoir every 500 hours thereafter. When changing hydraulic oil use 1/2 unit (approximately 3.5 oz.) of Lubrizol additive (Hustler P/N 027912). This additive, available from your Hustler dealer, will increase the performance life of the hydraulic system components.

The system filter is located to the right of the hydraulic reservoir. A standard oil filter wrench is used to change filter, threads are right handed. Use a Hustler approved filter element only.

IMPORTANT: Prefill the filter element with clean oil, before installing, to prevent drawing air into the system pump.

Cooling fan

Heat

Engine

exchanger

 

 

 

 

 

 

 

 

 

 

Figure 11-7

1.Fill the filter element with clean system oil. Smear a light coating of oil on upper surface of rubber seal.

2.Install the filter element on base. Tighten the oil filter by hand until the filter seal makes contact with the filter head, then tighten an additional 3/4 turn with a an oil filter wrench. — DO NOT OVERTIGHTEN.

3.Start tractor engine and let run at approximately 2/3 throttle for a few minutes to work any trapped air out of the system before engaging the steering control lever.

4.Stop the engine and check the filter and connections for leaks.

5.Check the hydraulic reservoir for specified oil level. Add clean oil as necessary.

Clean or replace hydraulic reservoir cap annually. Cap may be cleaned by dipping in or flushing with cleaning solvent. Follow manufacturer’s instructions and warnings for application of solvent type selected.

A hydraulic oil heat exchanger is installed on the Super Mini Z. This heat exchanger is designed to keep hydraulic system oil temperature lower in hot operating conditions or heavy continuous operating conditions.

This hydraulic heat exchanger is located above the engine. Air is drawn across the cooling fins by an electric fan located above the heat exchanger. Fig. 11-7

Fuel system

DANGER: Observe usual fuel handling precautions: Do not smoke while refueling.

Do not fill tank with engine running or while engine is hot. Clean up any gasoline spills.

Allow engine to cool before storing machine inside a building. Keep fuel away from open flame or spark and store machine away from open flame or spark if there is fuel in the tank.

Use extra caution when handling gasoline and other fuels. They are flammable and vapors are explosive. A fire or explosion from gasoline can burn you and others and can damage property.

Refuel outdoors preferably, or in well ventilated areas.

Never attempt to start engine when there is a strong odor of gasoline fumes present. Locate and correct cause.

Store gasoline in an approved container and keep it out of the reach of children. Never buy more than a 30 day supply of gasoline.

Always place gasoline containers on the ground away from your vehicle before filling.

Do not fill gasoline containers inside a vehicle or on a truck or trailer as interior carpets or plastic truck bed liners may insulate the container and slow the loss of any static charge.

When practical, remove equipment from the truck or trailer and refuel the equipment with its wheels on the ground. If this is not possible, then refuel the equipment on the truck or trailer using a portable container and not a gasoline dispenser nozzle. If a gasoline dispenser nozzle must be used, keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete.

11-10

302620 8/06

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Contents Hustler Super Mini Z Parts Manual This spark ignition system complies with Canadian ICES-002 Table of Contents Contents General Information Service LiteratureFrequently Ordered Parts Hardware Description Codes & Abbreviations Contents Mini Z Frame Rivet-nut InstallationThread Nutsert Footrest Assembly Mini Z Floor PlateUpper Step Tread Lower Step Tread302620 8/06 Contents Hydraulic System Installation MINI-Z Case Drain Hose Assembly Hose ASSEMBLY, Pump to Cooler SMZHose ASSEMBLY, Reservoir to Filter SMZ Hose ASSEMBLY, Filter to Pump SMZSeal Kit for hydraulic pump 788133 BDP16 Overhaul Seal Kit Contents Battery Installation Battery Clamp Strap Positive Battery CableRED Battery Cable Boot BatteryDeck Lift Assembly Height Adjustment Stop Deck Lift IndicatorStop Handle Deck Lift SpringSteering and Brake Assembly Brake ROD Assembly Pump ROD Adjuster AssemblyPush Button Switch Brake Linkage Assemblyy302620 8/06 This page intentionally left blank Pump Belt and Pulley Installation Wiring Clamp Super Z Single PulleyClutch Pigtail Harness Diode Warner Z Clutch302620 8/06 Contents Kawasaki Engine Installation Donaldson AIR Cleaner CAP AIR Filter IndicatorAIR Cleaner Battery CableMain AIR Filter Element Vacuator Valve This page intentionally left blank Honda Engine Installation Centrifical AIR Cleaner CAP Honda Aircleaner Hose ClampHonda 24 HP Engine Used on Honda OIL Drain ValveMain AIR Filter Element Vacuator Valve This page intentionally left blank Kohler Engine Installation Wire Harness Kohler CV740 Engine 27 HPKohler Muffler NT .375-16 Hxflk Znyc302620 8/06 This page intentionally left blank Fuel System Installation Fuel Tank CAP Right Side Fuel TankLeft Side Fuel Tank FITTING, Fuel TankInstrument Panel Installation/Assembly PTO Switch RED Indicator LightKEY Switch Delay ModuleElectrical Schematic Kawasaki Engines Electrical Schematic Kawasaki Engines Electrical Schematic Honda Engines Electrical Schematic Honda Engines Electrical Schematic-Kohler Electrical Schematic-Kohler 302620 8/06 Contents Front Wheel Assembly Optional SEMI-PNEUMATIC TIRE/WHEEL Assembly Bearing DiscBearing W/O Collar SpacerFront Wheel Breakdown Wheel BearingWheel Tire ValveDrive Wheel Assembly/Installation WHEEL/TIRE Assembly 23 XWheel NUT QTY PER Wheel Wheel LUG Stud QTY PER WheelAnti Rollover Wheel Bracket Anti-Rollover Wheel AssemblyANTI-SCALP Wheel Contents Deck Assembly ANTI-SCALP Wheel Assembly MINI-Z DeckDischarge Chute Discharge Chute Mount BracketDeck Pulley Assembly Blade Spindle Assembly Deck BeltDeck Idler Uhmw Clamp Deck Idler Uhmw RiserUsed on mower with serial number prior to Blade Spindle Assembly Breakdown 302620 8/06 Contents Deck Installation Tractor Assembly DeckDeck Belt Routing and Tensioning 302620 8/06 Contents Tractor Decals Service Decal Fuel Indicator DecalBattery Decal Instrument Panel DecalDeck Decals Deck 44 ID Decal 302620 8/06 302620 8/06 10-1 Seat Installation SMALL/SHORT Wire TIE Seat SwitchArmrest Stop Assembly Spring Plunger Latch10-4 302620 8/06 Maintenance & Adjustments Safety Precautions 11-2 Safety Precautions Safe Maintenance & Adjustment PracticesUsing a ramp Safety and Instruction Decals 11-6 Viewed from bottom of tractor 11-7Introduction Torque valuesHour meter LubricationBattery Electric clutch Access to engine and hydraulic pumpsElectrical system Burnishing the electric clutchCooling fan Heat Engine Fuel systemFuel tank Engine oil and filterEngine oil filler tube Pre-cleaner CanisterEngine oil Engine oil filter Drain plug General engine maintenance Reset Button IndicatorBelt replacement Mower blade maintenance Mower blade removalAdjustments Steering linkagePark brake adjustment 11-16Deck drive belt adjustment Loosen the brake linkage jam nuts. FigDeck leveling and height adjustment Engine RPM settingSpring Tension Idler Pump drive Belt Tension idler Chain Foot Nuts Nut Chains Bolt Jam nut Hardware AdjusterDeck lift Assist springs Lift block Deck lift rod 11-20 Index Numerical Index Part Part