Hustler Turf Super Mini Z manual Contents, Tractor Decals 52 Deck Decals 44 Deck Decals

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Chapter 9 Contents

Chapter 9 Contents

Tractor Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2

52" Deck Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4

44" Deck Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5

302620 8/06

9-1

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Contents Hustler Super Mini Z Parts Manual 302620 Rev. 8/06Hustler Turf Equipment P.O. BoxThis spark ignition system complies with Canadian ICES-002 Table of Contents Chapter 11 Contents Maintenance & Adjustments Safety Precautions Maintenance AdjustmentsIndex Using this manual Service LiteratureChapter General InformationSIZE ABBREVIATIONDESCRIPTIONFT-LBS Hardware Description Codes & AbbreviationsRivet-nut Installation Footrest Assembly Chapter 2 ContentsSERVICE Rivet-nut InstallationINDEX DESCRIPTIONFootrest Assembly 302620 8/06 Chapter 3 Contents Hydraulic System Installation SERVICE 3. Included in Hydro Kit Chapter 4 Contents Battery Installation SERVICE 15 10 Deck Lift Assembly1. Apply grease at zerks see owner’s manual Steering and Brake Assembly 25 1243 42 SERVICE 1. Torque to 280-310 ft.-lbs. Included with wheel motor 2. Torque brake assembly mounting bolts to 24 ft.-lbs3. 783118 used on left wheel 4. 783126 used on right wheel 5. Includes Item 1 781260 Steering Bar GripThis page intentionally left blank For mowers with serial numbers prior to Pump Belt and Pulley InstallationLOCATION FOR RUBBER BUMPER4. Apply grease at zerks see owner’s manual 1. Torque to 45-48 ft.-lbs 2. Torque to 12-15 ft.-lbs4-12 Chapter 5 Contents Electrical Schematic-Kawasaki Engines 783894Electrical Schematic-Honda 787200 Electrical Schematic-Kohler 788000 Kawasaki Engine Installation SERVICE 1. Includes mounting hardware 302620 8/06 Honda Engine Installation SERVICE 7. Air filter service parts 3. Part of Item 41 787200 Tractor Wire Harness302620 8/06 Kohler Engine Installation PUR P/O ENGINE5-10 1. Includes mounting hardware 2. Supplied with engine 3. Part of Item 39 788000 Wire Harness4. Includes one of Item 9 057661 Hose Clamp 5. Engine oil capacity 2 US quarts 6. Engine RPM to be set at 3600±505-12 5-13 SEAT SUPPORT Fuel System InstallationCROSSMEMBER 5-14ITEM NO 1. Torque to 20 ft.-lbs 2. Supplied with new fuel tankRIGHT SIDE FUEL TANK 15a 5a KAWASAKI 10a HONDA 15a KOHLER 20a Instrument Panel Installation/AssemblyFUSE SIZE AND LOCATIONS 5-161. Part of Tractor Wire Harness 5-18 Electrical Schematic - Kawasaki Engines5-19 5-20 Electrical Schematic - Honda Engines5-21 5-22 Electrical Schematic-Kohler5-23 5-24 Chapter 6 Contents Front Wheel Assembly Front Wheel Breakdown Drive Wheel AssemblyAnti-Rollover Wheel Assembly Front Wheel Assembly TRACTORFRAME 1. Apply grease to zerks see owner’s manual 2. Assemble with extended inner race downINDEX NO 1. Inflate tire to 8-10 psi Front Wheel Breakdown1. Torque to 65-75 ft. lbs 2. Inflate tire to 8-10 psi Drive Wheel Assembly/Installation1. Do not torque, wheel must turn freely Anti-Rollover Wheel AssemblyChapter 7 Contents 44 DECK 14A Deck Assembly1. Do not torque, Item 2 357111 Discharge Chute must pivot freely 2. Factory assembled in top hole for shipping purposes4. Includes items 11A, 12A, 13A, and 15A Deck Pulley Assembly 3. Used on mowers with serial number prior to 1. Torque to 118 ft. lbs6. Optional blades 4. Used on mower with serial number prior to34 12 13 7 785428 16 CW Gator Blade 785436 18 CW Gator BladeBlade Spindle Assembly Breakdown 302620 8/06 Chapter 8 Contents 1. 52 Deck installation shown, 44 Deck installation is similar Deck Installation2. Route belt as shown Deck Belt Routing and Tensioning302620 8/06 Chapter 9 Contents SECTION A-A Tractor DecalsDETAIL A SECTION B-BTractor Decals 52 Deck Decals 44 Deck Decals 302620 8/06 Chapter 10 Contents 10-2 Seat Installation3. Service parts available for Milsco seats 1. Must pivot freely 2. Service parts available for Michigan seats10-4 Chapter 11 Contents Maintenance & Adjustments Safety Precautions Maintenance Adjustments11-1 302620 8/06 11-2Safe Maintenance & Adjustment Practices SAFETY PRECAUTIONS11-3 Never use your handUsing a ramp 11-5 Safety and Instruction Decals302620 8/06 MAINTENANCE LOCATOR CHART MAINTENANCEViewed from bottom of tractor 11-7Torque values IntroductionHour meter LubricationAccess to engine and hydraulic pumps BatteryElectrical system Burnishing the electric clutchHydraulic reservoir Hydraulic filter Seat platform catch Seat platform Control leverHydraulic system Cooling fanEngine oil and filter Fuel tankFuel filter Kawasaki engine Figure 11-9A Fuel filter Honda engine Figure 11-9B Fuel filter Kohler engineKawasaki Engine Pre-cleaner CanisterEngine oil filler tube Engine oilGeneral engine maintenance Reset button IndicatorBelt replacement Incorrect air cleaner elementMower blade maintenance Mower blade removal11-14 Control Lever Neutral Adjustment ADJUSTMENTSSteering linkage Control lever Park brake slotControl lever adjustment Spring housing Front ball stud Steering dampener with springPark brake adjustment Control lever stopsDeck drive belt adjustment Hydraulic pump belt adjustmentBypass valve Control lever Park brake slot 1/8” Outside edgeDeck leveling and height adjustment Engine RPM settingStop handle Height adjusting stop Deck level adjustmentsNut Nut Chains 5/16” bolt Jam nut Hardware AdjusterFoot Nuts11-20 INDEX Access to engine and hydraulic pumpPAGE Index Numerical IndexNumerics PartPage PartPage PartPart Page