Hustler Turf Super Mini Z manual Hardware Description Codes & Abbreviations

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sary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer for current information and parts.

Hardware Description Codes & Abbreviations

The following codes are used throughout this parts manual. Refer to this list when ordering parts.

ABBREVIATIONDESCRIPTION

CB

Carriage Bolt

CE

Clevis Pin

CP

Cotter Pin

CS

Cap Screw

CW

Cup Washer

FDRW

Fender Washer

FW

Flat Washer

HX

Hex Head

LW

Lock Washer

MB

Machine Bushing

MS

Machine Screw

NT

Nut

SC

Self Tapping Cap Screw

SH

Socket Head

SB

Shoulder Bolt

SS

Set Screw

OD

Outside Diameter

ID

Inside Diameter

Standard Torques

The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener

SIZE

FT-LBS

NM

SIZE

FT-LBS

NM

.250

8.2

11.1

M3

1

1.3

.312

17

23

M4

2.2

3

.375

30

40

M5

4.5

6.1

.438

48

65

M6

7.7

10.4

.500

73

99

M8

18.5

25

.562

105

143

M10

37

50

.625

145

200

M12

64

87

.750

260

350

M16

160

215

.875

420

565

M20

320

435

1.00

625

850

M24

555

750

NOTE:

Loctite® 592 to be used on all pipe threads.

Lubricate all grease zerks.

1-2

302620 8/06

Image 6
Contents Hustler Super Mini Z Parts Manual This spark ignition system complies with Canadian ICES-002 Table of Contents Contents Service Literature General InformationFrequently Ordered Parts Hardware Description Codes & Abbreviations Contents Rivet-nut Installation Mini Z FrameThread Nutsert Upper Step Tread Footrest AssemblyMini Z Floor Plate Lower Step Tread302620 8/06 Contents Hydraulic System Installation Hose ASSEMBLY, Reservoir to Filter SMZ MINI-Z Case Drain Hose AssemblyHose ASSEMBLY, Pump to Cooler SMZ Hose ASSEMBLY, Filter to Pump SMZSeal Kit for hydraulic pump 788133 BDP16 Overhaul Seal Kit Contents Battery Installation RED Battery Cable Boot Battery Clamp StrapPositive Battery Cable BatteryDeck Lift Assembly Stop Handle Height Adjustment StopDeck Lift Indicator Deck Lift SpringSteering and Brake Assembly Push Button Switch Brake ROD AssemblyPump ROD Adjuster Assembly Brake Linkage Assemblyy302620 8/06 This page intentionally left blank Pump Belt and Pulley Installation Clutch Pigtail Harness Diode Wiring ClampSuper Z Single Pulley Warner Z Clutch302620 8/06 Contents Kawasaki Engine Installation AIR Cleaner Donaldson AIR Cleaner CAPAIR Filter Indicator Battery CableMain AIR Filter Element Vacuator Valve This page intentionally left blank Honda Engine Installation Honda 24 HP Engine Used on Centrifical AIR Cleaner CAPHonda Aircleaner Hose Clamp Honda OIL Drain ValveMain AIR Filter Element Vacuator Valve This page intentionally left blank Kohler Engine Installation Kohler Muffler Wire HarnessKohler CV740 Engine 27 HP NT .375-16 Hxflk Znyc302620 8/06 This page intentionally left blank Fuel System Installation Left Side Fuel Tank Fuel Tank CAPRight Side Fuel Tank FITTING, Fuel TankInstrument Panel Installation/Assembly KEY Switch PTO SwitchRED Indicator Light Delay ModuleElectrical Schematic Kawasaki Engines Electrical Schematic Kawasaki Engines Electrical Schematic Honda Engines Electrical Schematic Honda Engines Electrical Schematic-Kohler Electrical Schematic-Kohler 302620 8/06 Contents Front Wheel Assembly Bearing W/O Collar Optional SEMI-PNEUMATIC TIRE/WHEEL AssemblyBearing Disc SpacerWheel Front Wheel BreakdownWheel Bearing Tire ValveWheel NUT QTY PER Wheel Drive Wheel Assembly/InstallationWHEEL/TIRE Assembly 23 X Wheel LUG Stud QTY PER WheelAnti-Rollover Wheel Assembly Anti Rollover Wheel BracketANTI-SCALP Wheel Contents Deck Assembly Discharge Chute ANTI-SCALP Wheel AssemblyMINI-Z Deck Discharge Chute Mount BracketDeck Pulley Assembly Deck Idler Uhmw Clamp Blade Spindle AssemblyDeck Belt Deck Idler Uhmw RiserUsed on mower with serial number prior to Blade Spindle Assembly Breakdown 302620 8/06 Contents Deck Installation Tractor Assembly DeckDeck Belt Routing and Tensioning 302620 8/06 Contents Tractor Decals Battery Decal Service DecalFuel Indicator Decal Instrument Panel DecalDeck Decals Deck 44 ID Decal 302620 8/06 302620 8/06 10-1 Seat Installation Armrest Stop Assembly SMALL/SHORT Wire TIESeat Switch Spring Plunger Latch10-4 302620 8/06 Maintenance & Adjustments Safety Precautions 11-2 Safety Precautions Safe Maintenance & Adjustment PracticesUsing a ramp Safety and Instruction Decals 11-6 Viewed from bottom of tractor 11-7Hour meter IntroductionTorque values LubricationElectrical system Battery Electric clutchAccess to engine and hydraulic pumps Burnishing the electric clutchCooling fan Heat Engine Fuel systemFuel tank Engine oil and filterPre-cleaner Canister Engine oil filler tubeEngine oil Engine oil filter Drain plug Reset Button Indicator General engine maintenanceBelt replacement Mower blade maintenance Mower blade removalAdjustments Steering linkagePark brake adjustment 11-16Deck drive belt adjustment Loosen the brake linkage jam nuts. FigEngine RPM setting Deck leveling and height adjustmentSpring Tension Idler Pump drive Belt Tension idler Chain Nut Chains Bolt Jam nut Hardware Adjuster Foot NutsDeck lift Assist springs Lift block Deck lift rod 11-20 Index Numerical Index Part Part