Hustler Turf Super Mini Z manual Engine oil filler tube, Engine oil Engine oil filter Drain plug

Page 90

 

 

Kawasaki Engine

Engine oil filler tube

 

 

 

 

 

 

Engine oil

 

Engine oil filter

 

drain plug

 

 

 

 

 

 

 

 

 

 

 

Figure 11-11A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Engine oil filler tube

Honda Engine

Engine oil

Enginedrain plug oil filter

Figure 11-11B

Kohler engine

Engine oil drain plug

Engine oil filter

Figure 11-11C

Engine air filter

Perform engine air filter maintenance per the Service Interval chart on page 11-8.

A specially designed dry filter is standard equipment on the Super Mini Z tractors and supplies clean combustion air to the engine. Fig. 11-12

Recommended service procedure

Many engine failures can be attributed to improper air cleaner servicing. Ingested dust and dirt will cause cylinder, piston and bearing damage in a few hours. “Dusted” engines will result from:

1.Overservicing the air filter element.

2.Improper installation.

Pre-cleaner

Canister

Figure 11-12

3.Damaged filter, seals or canister.

4.Incorrect air filter element size.

5.Use of poorly designed aftermarket air filter elements.

Air cleaner servicing is an inexpensive maintenance check that can prevent costly non-warrantable premature engine damage.

Overservicing

Overservicing occurs when an air filter element is removed for cleaning or replacement before it is necessary. Each time the filter is removed a small amount of dirt and dust could fall in the intake system. This accumulated dirt can cause a dusted engine. It only takes a few grams of ingested dirt over the normal service life of an engine to cause a dusted engine.

Do not clean element, replace with a new element only. Cleaning used air filter elements, through improper cleaning procedures, can get dust on the inside of the filter causing dirt ingestion and engine failure.

It is important to note that whenever an air filter element is cleaned by any method, the person or company performing the cleaning assumes responsibility for the integrity of the filter from then on. The Donaldson warranty for air filters expires upon cleaning or servicing in any manner because the condition of the filter after servicing is completely out of their control. Therefore, on a dust ingested engine failure, there will be no warranty consideration if the air filter element has been cleaned or serviced in any manner.

A partially dirty air filter element works better than a new element. Therefore, a dirty filter element is not bad for the engine unless it is excessively restricting the air flow and engine performance is affected. The reason is simple. The media in the filter must be porous to allow air to pass through it. When dirty air passes through the filter, the dirt plugs some of the holes in the media and actually acts as part of the filter media. When the next round of dirt enters, the first dirt helps filter out even smaller particles making the filter more efficient at stopping dirt from entering the engine. This is referred to as barrier filtration.

Of course, at some point the filter media becomes too clogged to allow air to pass.

The mowing conditions will determine the frequency of air filter element changing.

Improper installation of an air filter element

Dust must not leak past the seals on each end of the air filter element. The filter must be aligned within the canister and properly seated for an effective seal so that no dirt can enter the engine.

Damaged filter, seals or canister

Never bang or bump the filter element against the tire or any solid object, as dust and dirt particles will be forced through the media causing continual passing of dirt into the engine. Visually inspect the outside of the air cleaner canister periodically for external damage and replace if necessary.

11-12

302620 8/06

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Contents Hustler Super Mini Z Parts Manual This spark ignition system complies with Canadian ICES-002 Table of Contents Contents Service Literature General InformationFrequently Ordered Parts Hardware Description Codes & Abbreviations Contents Rivet-nut Installation Mini Z FrameThread Nutsert Upper Step Tread Footrest AssemblyMini Z Floor Plate Lower Step Tread302620 8/06 Contents Hydraulic System Installation Hose ASSEMBLY, Reservoir to Filter SMZ MINI-Z Case Drain Hose AssemblyHose ASSEMBLY, Pump to Cooler SMZ Hose ASSEMBLY, Filter to Pump SMZSeal Kit for hydraulic pump 788133 BDP16 Overhaul Seal Kit Contents Battery Installation RED Battery Cable Boot Battery Clamp StrapPositive Battery Cable BatteryDeck Lift Assembly Stop Handle Height Adjustment StopDeck Lift Indicator Deck Lift SpringSteering and Brake Assembly Push Button Switch Brake ROD AssemblyPump ROD Adjuster Assembly Brake Linkage Assemblyy302620 8/06 This page intentionally left blank Pump Belt and Pulley Installation Clutch Pigtail Harness Diode Wiring ClampSuper Z Single Pulley Warner Z Clutch302620 8/06 Contents Kawasaki Engine Installation AIR Cleaner Donaldson AIR Cleaner CAPAIR Filter Indicator Battery CableMain AIR Filter Element Vacuator Valve This page intentionally left blank Honda Engine Installation Honda 24 HP Engine Used on Centrifical AIR Cleaner CAPHonda Aircleaner Hose Clamp Honda OIL Drain ValveMain AIR Filter Element Vacuator Valve This page intentionally left blank Kohler Engine Installation Kohler Muffler Wire HarnessKohler CV740 Engine 27 HP NT .375-16 Hxflk Znyc302620 8/06 This page intentionally left blank Fuel System Installation Left Side Fuel Tank Fuel Tank CAPRight Side Fuel Tank FITTING, Fuel TankInstrument Panel Installation/Assembly KEY Switch PTO SwitchRED Indicator Light Delay ModuleElectrical Schematic Kawasaki Engines Electrical Schematic Kawasaki Engines Electrical Schematic Honda Engines Electrical Schematic Honda Engines Electrical Schematic-Kohler Electrical Schematic-Kohler 302620 8/06 Contents Front Wheel Assembly Bearing W/O Collar Optional SEMI-PNEUMATIC TIRE/WHEEL AssemblyBearing Disc SpacerWheel Front Wheel BreakdownWheel Bearing Tire ValveWheel NUT QTY PER Wheel Drive Wheel Assembly/InstallationWHEEL/TIRE Assembly 23 X Wheel LUG Stud QTY PER WheelAnti-Rollover Wheel Assembly Anti Rollover Wheel BracketANTI-SCALP Wheel Contents Deck Assembly Discharge Chute ANTI-SCALP Wheel AssemblyMINI-Z Deck Discharge Chute Mount BracketDeck Pulley Assembly Deck Idler Uhmw Clamp Blade Spindle AssemblyDeck Belt Deck Idler Uhmw RiserUsed on mower with serial number prior to Blade Spindle Assembly Breakdown 302620 8/06 Contents Deck Installation Tractor Assembly DeckDeck Belt Routing and Tensioning 302620 8/06 Contents Tractor Decals Battery Decal Service DecalFuel Indicator Decal Instrument Panel DecalDeck Decals Deck 44 ID Decal 302620 8/06 302620 8/06 10-1 Seat Installation Armrest Stop Assembly SMALL/SHORT Wire TIESeat Switch Spring Plunger Latch10-4 302620 8/06 Maintenance & Adjustments Safety Precautions 11-2 Safety Precautions Safe Maintenance & Adjustment PracticesUsing a ramp Safety and Instruction Decals 11-6 Viewed from bottom of tractor 11-7Hour meter IntroductionTorque values LubricationElectrical system Battery Electric clutchAccess to engine and hydraulic pumps Burnishing the electric clutchCooling fan Heat Engine Fuel systemFuel tank Engine oil and filterPre-cleaner Canister Engine oil filler tubeEngine oil Engine oil filter Drain plug Reset Button Indicator General engine maintenanceBelt replacement Mower blade maintenance Mower blade removalAdjustments Steering linkagePark brake adjustment 11-16Deck drive belt adjustment Loosen the brake linkage jam nuts. FigEngine RPM setting Deck leveling and height adjustmentSpring Tension Idler Pump drive Belt Tension idler Chain Nut Chains Bolt Jam nut Hardware Adjuster Foot NutsDeck lift Assist springs Lift block Deck lift rod 11-20 Index Numerical Index Part Part