Hustler Turf Super Mini Z manual 302620 8/06

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7-8	302620 8/06

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Contents 302620 Rev. 8/06 Hustler Super Mini Z Parts ManualHustler Turf Equipment P.O. BoxThis spark ignition system complies with Canadian ICES-002 Table of Contents Maintenance & Adjustments Safety Precautions Maintenance Adjustments Chapter 11 ContentsIndex Service Literature Using this manualChapter General InformationABBREVIATIONDESCRIPTION SIZEFT-LBS Hardware Description Codes & AbbreviationsChapter 2 Contents Rivet-nut Installation Footrest AssemblyRivet-nut Installation SERVICEINDEX DESCRIPTIONFootrest Assembly 302620 8/06 Chapter 3 Contents Hydraulic System Installation Hydraulic System Installation 3. Included in Hydro Kit Chapter 4 Contents Battery Installation Battery Installation Deck Lift Assembly 15 101. Apply grease at zerks see owner’s manual 25 12 Steering and Brake Assembly43 42 Steering and Brake Assembly 2. Torque brake assembly mounting bolts to 24 ft.-lbs 1. Torque to 280-310 ft.-lbs. Included with wheel motor3. 783118 used on left wheel 4. 783126 used on right wheel 5. Includes Item 1 781260 Steering Bar GripThis page intentionally left blank Pump Belt and Pulley Installation For mowers with serial numbers prior toLOCATION FOR RUBBER BUMPER1. Torque to 45-48 ft.-lbs 2. Torque to 12-15 ft.-lbs 4. Apply grease at zerks see owner’s manual4-12 Electrical Schematic-Kawasaki Engines 783894 Chapter 5 ContentsElectrical Schematic-Honda 787200 Electrical Schematic-Kohler 788000 Kawasaki Engine Installation Kawasaki Engine Installation 1. Includes mounting hardware This page intentionally left blank Honda Engine Installation Honda Engine Installation 3. Part of Item 41 787200 Tractor Wire Harness 7. Air filter service partsThis page intentionally left blank PUR P/O ENGINE Kohler Engine Installation5-10 3. Part of Item 39 788000 Wire Harness 1. Includes mounting hardware 2. Supplied with engine4. Includes one of Item 9 057661 Hose Clamp 5. Engine oil capacity 2 US quarts 6. Engine RPM to be set at 3600±505-12 5-13 Fuel System Installation SEAT SUPPORTCROSSMEMBER 5-141. Torque to 20 ft.-lbs 2. Supplied with new fuel tank ITEM NOInstrument Panel Installation/Assembly RIGHT SIDE FUEL TANK 15a 5a KAWASAKI 10a HONDA 15a KOHLER 20aFUSE SIZE AND LOCATIONS 5-161. Part of Tractor Wire Harness Electrical Schematic - Kawasaki Engines 5-185-19 Electrical Schematic - Honda Engines 5-205-21 Electrical Schematic-Kohler 5-225-23 5-24 Front Wheel Assembly Front Wheel Breakdown Drive Wheel Assembly Chapter 6 ContentsAnti-Rollover Wheel Assembly TRACTOR Front Wheel AssemblyFRAME 2. Assemble with extended inner race down 1. Apply grease to zerks see owner’s manualINDEX NO Front Wheel Breakdown 1. Inflate tire to 8-10 psiDrive Wheel Assembly/Installation 1. Torque to 65-75 ft. lbs 2. Inflate tire to 8-10 psiAnti-Rollover Wheel Assembly 1. Do not torque, wheel must turn freelyChapter 7 Contents Deck Assembly 44 DECK 14A2. Factory assembled in top hole for shipping purposes 1. Do not torque, Item 2 357111 Discharge Chute must pivot freely4. Includes items 11A, 12A, 13A, and 15A Deck Pulley Assembly 1. Torque to 118 ft. lbs 3. Used on mowers with serial number prior to4. Used on mower with serial number prior to 6. Optional blades34 12 13 7 785428 16 CW Gator Blade 785436 18 CW Gator BladeBlade Spindle Assembly Breakdown 302620 8/06 Chapter 8 Contents Deck Installation 1. 52 Deck installation shown, 44 Deck installation is similarDeck Belt Routing and Tensioning 2. Route belt as shown302620 8/06 Chapter 9 Contents Tractor Decals SECTION A-ADETAIL A SECTION B-BSERVICE 52 Deck Decals 44 Deck Decals 302620 8/06 Chapter 10 Contents Seat Installation 10-21. Must pivot freely 2. Service parts available for Michigan seats 3. Service parts available for Milsco seats10-4 Maintenance & Adjustments Safety Precautions Maintenance Adjustments Chapter 11 Contents11-1 11-2 302620 8/06SAFETY PRECAUTIONS Safe Maintenance & Adjustment Practices11-3 Never use your handUsing a ramp Safety and Instruction Decals 11-5302620 8/06 MAINTENANCE MAINTENANCE LOCATOR CHARTViewed from bottom of tractor 11-7Introduction Torque valuesHour meter LubricationBattery Access to engine and hydraulic pumpsElectrical system Burnishing the electric clutchSeat platform catch Seat platform Control lever Hydraulic reservoir Hydraulic filterHydraulic system Cooling fanFuel tank Engine oil and filterFuel filter Kawasaki engine Figure 11-9A Fuel filter Honda engine Figure 11-9B Fuel filter Kohler enginePre-cleaner Canister Kawasaki EngineEngine oil filler tube Engine oilReset button Indicator General engine maintenanceBelt replacement Incorrect air cleaner elementMower blade removal Mower blade maintenance11-14 ADJUSTMENTS Control Lever Neutral AdjustmentSteering linkage Control lever Park brake slotSpring housing Front ball stud Steering dampener with spring Control lever adjustmentPark brake adjustment Control lever stopsHydraulic pump belt adjustment Deck drive belt adjustmentBypass valve Control lever Park brake slot 1/8” Outside edgeEngine RPM setting Deck leveling and height adjustmentStop handle Height adjusting stop Deck level adjustments5/16” bolt Jam nut Hardware Adjuster Nut Nut ChainsFoot Nuts11-20 Access to engine and hydraulic pump INDEXPAGE Numerical Index IndexNumerics PartPart PagePart PagePart Page