Hustler Turf Super Mini Z Super Z Single Pulley, Clutch Pigtail Harness Diode, Warner Z Clutch

Page 25

Pump Belt and Pulley Installation

INDEX

SERVICE

MFG.

QTY

DESCRIPTION

NO.

PART NO.

PART NO.

 

 

1

783761

783761

1

SUPER Z SINGLE PULLEY

2

212076

212076

1

KEY 1/4 SQ X 1.50 LONG

3

797654

797654

1

FW 1.156 X 1.750 X .250 ZY

4

791251

791251

1

CLUTCH PIGTAIL HARNESS (DIODE)

5

787366

787366

1

WARNER Z CLUTCH

6

783829

783829

1

FW .460X 1.750X .250 ZNYC

7

785659

785659

1

CS .437-20 X 2.50 HX G5 ZNYC

8

083196

083196

4

SS .312-18 X .750 SQ-HD ZN

9

782466

782466

2

PULLEY & FAN BDP-21

10

768127

768127

2

KEY 5MM X 30MM RADIUS ENDS

11

366765

366765

1

CLUTCH ANCHOR ANGLE

12

016527

016527

2

CS .500-13 X 1.00 HX G5 ZNYC

13

767962

767962

4

FW .531 X 1.063 X .090 SAE HD ZN

14

008193

008193

2

NT .500-13 HX G5 ZNYC

15

784918

784918

1

RUBBER BUMPER

16

015495

015495

1

STRAIGHT GREASE FITTING

17

368860

368860

1

PUMP IDLER ARM

18

025296

025296

1

FW .760 X 1.625 X .08 ZN

19

061101

061101

1

NT .750-10 HX NL ZN

20

786848

786848

1

IDLER PULLEY

21

028118

028118

1

FW .62 X 1.00 X.134 ZN

22

781872

781872

1

CS .625-11 X 1.25 HX G5 ZN

23

781302

781302

1

IDLER SPRING

24

786533

786533

1

A-SEC PUMP IDLER BELT

25

787408

N/A

1

CLUTCH

26

778217

N/A

1

CS .437-20 X 2.25 G5 ZNYC

27

036244

N/A

1

CS .375-16 X 1.000 HX G5 ZN

28

767954

N/A

2

FW .406 X .812 X .060 SAE HD ZN

29

054502

N/A

1

NT .375-16 HX GRD 5 ZN

30

055939

N/A

1

CS .250-20 X .750 HX G5 ZN

31

362392

N/A

1

CLUTCH ANCHOR BRACKET

32

778738

N/A

1

.312 WIRING CLAMP

33

768515

N/A

1

FW .281 X .625 X .051/.080 HD ZN/YL

34

024927

N/A

1

NT .250-20 HX GR.5 ZN

 

748681

N/A

1

GM .75 X 1.35 X 1.06 X .18 GROMMET

 

 

 

 

 

NOTES:

1.Torque to 45-48 ft.-lbs.

2.Torque to 12-15 ft.-lbs.

3.Do not torque Item 18 (NT .750-10 HX NL ZN), Item 16 (368860 Pump Idler Arm) should pivot freely.

4.Apply grease at zerks (see owner’s manual).

5.Electric clutch burnishing procedure: After installing a new clutch, it is important to burnish the clutch to insure maximum deck clutch life. In an open area with no bystanders, set the engine speed to half throttle.

302620 8/06

4-11

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Page 24 Page 26
Contents Hustler Super Mini Z Parts Manual This spark ignition system complies with Canadian ICES-002 Table of Contents Contents General Information Service LiteratureFrequently Ordered Parts Hardware Description Codes & Abbreviations Contents Mini Z Frame Rivet-nut InstallationThread Nutsert Mini Z Floor Plate Footrest AssemblyUpper Step Tread Lower Step Tread302620 8/06 Contents Hydraulic System Installation Hose ASSEMBLY, Pump to Cooler SMZ MINI-Z Case Drain Hose AssemblyHose ASSEMBLY, Reservoir to Filter SMZ Hose ASSEMBLY, Filter to Pump SMZSeal Kit for hydraulic pump 788133 BDP16 Overhaul Seal Kit Contents Battery Installation Positive Battery Cable Battery Clamp StrapRED Battery Cable Boot BatteryDeck Lift Assembly Deck Lift Indicator Height Adjustment StopStop Handle Deck Lift SpringSteering and Brake Assembly Pump ROD Adjuster Assembly Brake ROD AssemblyPush Button Switch Brake Linkage Assemblyy302620 8/06 This page intentionally left blank Pump Belt and Pulley Installation Super Z Single Pulley Wiring ClampClutch Pigtail Harness Diode Warner Z Clutch302620 8/06 Contents Kawasaki Engine Installation AIR Filter Indicator Donaldson AIR Cleaner CAPAIR Cleaner Battery CableMain AIR Filter Element Vacuator Valve This page intentionally left blank Honda Engine Installation Honda Aircleaner Hose Clamp Centrifical AIR Cleaner CAPHonda 24 HP Engine Used on Honda OIL Drain ValveMain AIR Filter Element Vacuator Valve This page intentionally left blank Kohler Engine Installation Kohler CV740 Engine 27 HP Wire HarnessKohler Muffler NT .375-16 Hxflk Znyc302620 8/06 This page intentionally left blank Fuel System Installation Right Side Fuel Tank Fuel Tank CAPLeft Side Fuel Tank FITTING, Fuel TankInstrument Panel Installation/Assembly RED Indicator Light PTO SwitchKEY Switch Delay ModuleElectrical Schematic Kawasaki Engines Electrical Schematic Kawasaki Engines Electrical Schematic Honda Engines Electrical Schematic Honda Engines Electrical Schematic-Kohler Electrical Schematic-Kohler 302620 8/06 Contents Front Wheel Assembly Bearing Disc Optional SEMI-PNEUMATIC TIRE/WHEEL AssemblyBearing W/O Collar SpacerWheel Bearing Front Wheel BreakdownWheel Tire ValveWHEEL/TIRE Assembly 23 X Drive Wheel Assembly/InstallationWheel NUT QTY PER Wheel Wheel LUG Stud QTY PER WheelAnti Rollover Wheel Bracket Anti-Rollover Wheel AssemblyANTI-SCALP Wheel Contents Deck Assembly MINI-Z Deck ANTI-SCALP Wheel AssemblyDischarge Chute Discharge Chute Mount BracketDeck Pulley Assembly Deck Belt Blade Spindle AssemblyDeck Idler Uhmw Clamp Deck Idler Uhmw RiserUsed on mower with serial number prior to Blade Spindle Assembly Breakdown 302620 8/06 Contents Tractor Assembly Deck Deck InstallationDeck Belt Routing and Tensioning 302620 8/06 Contents Tractor Decals Fuel Indicator Decal Service DecalBattery Decal Instrument Panel DecalDeck Decals Deck 44 ID Decal 302620 8/06 302620 8/06 10-1 Seat Installation Seat Switch SMALL/SHORT Wire TIEArmrest Stop Assembly Spring Plunger Latch10-4 302620 8/06 Maintenance & Adjustments Safety Precautions 11-2 Safe Maintenance & Adjustment Practices Safety PrecautionsUsing a ramp Safety and Instruction Decals 11-6 11-7 Viewed from bottom of tractorTorque values IntroductionHour meter LubricationAccess to engine and hydraulic pumps Battery Electric clutchElectrical system Burnishing the electric clutchFuel system Cooling fan Heat EngineEngine oil and filter Fuel tankEngine oil filler tube Pre-cleaner CanisterEngine oil Engine oil filter Drain plug General engine maintenance Reset Button IndicatorBelt replacement Mower blade removal Mower blade maintenanceSteering linkage Adjustments11-16 Park brake adjustmentLoosen the brake linkage jam nuts. Fig Deck drive belt adjustmentDeck leveling and height adjustment Engine RPM settingSpring Tension Idler Pump drive Belt Tension idler Chain Foot Nuts Nut Chains Bolt Jam nut Hardware AdjusterDeck lift Assist springs Lift block Deck lift rod 11-20 Index Numerical Index Part Part
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