Hustler Turf Super Mini Z Reset Button Indicator, General engine maintenance, Belt replacement

Page 91

Reset

button

Indicator

Figure 11-13

Incorrect air cleaner element

Use only the correct Donaldson air filter element, Hustler part number 785261, which is designed to fit the canister properly.

Hustler air filter elements have the correct media composition, filter area, micron size and dimensions. Always use genuine Hustler filters. Many aftermarket filters have been found to be incompatible with Hustler’s canisters and engines.

Viewed from

bottom for unit

1.Pump belt

2.Engine pulley

3.Pump idler pulley

4.Pump idler arm

5.Pump pulley

6.

Electric deck clutch

1

7.

Pump idler spring

 

5

5

4

7

2, 6

3

Figure 11-14

The air filter must remain intact to block passage of dirt and foreign particles from entering the engine. Being inclined to disbelieve the need for more expensive air filter elements used on gasoline engines may cause some individuals to opt for a less expensive part.

The filter element must be sufficient size and construction to withstand stresses, caused by rapid cycling of the air volume demanded by the engine, without cracking or tearing under fatigue and pressure (especially diesel engines). Therefore, Hustler Turf Equipment and the engine manufacturers have carefully selected a reliable filter designed to fit the needs of the engines. The filter specified is a Donaldson filter, Hustler part number 785261.

Owners should be reminded that failure to use original equipment replacement parts is an “alteration” and will not be considered for warranty in the event of engine damage.

Recommended service procedure

1.

Release clamps and remove element. Clean the canister with a damp

2.

cloth.

Before installing a new element, inspect it by placing a bright light

 

inside and rotate the element slowly, looking for any holes or tears in

 

the paper. Also check gaskets for cuts or tears. Do not attempt to

 

use a damaged element which will allow abrasive particles to enter

3.

the engine.

Reinstall the dust cup. Make sure it seals all the way around the air

4.

cleaner body, then tighten the clamps.

Check all fittings and clamps periodically for tightness and inspect

2

5

2

3 6

1

2

5

4

Deck Belt Drive Layout

1.Spindle drive belt

2.Deck blade spindle pulley

3.Spindle belt tension idler

4.Spindle belt tension idler spring (7.75" at operation)

5.Deck belt idler

6.Idler arm

5.

hoses for holes or cracks.

Periodically check the intake hose for signs of ingested dust. Locate

6.

and repair the source of ingested dirt.

Never operate a machine without an air filter installed.

Air restriction indicator

Any unit with a Kawasaki engine will have an air restriction indicator installed in the air cleaner. Fig. 11-13

Replace the element whenever the restriction indicator shows reaches the change filter red line. Check the indicator daily and replace element as needed or annually whichever occurs first.

Reset the indicator by pushing in on the yellow button after each element change. Fig, 11-13

A restriction indicator takes the guesswork out of air cleaner servicing and allows you to safely benefit from the filter’s optimum performance.

General engine maintenance

Detailed instructions and recommendations for break-in and regular

Figure 11-15

maintenance are specified in the Engine Owner’s manual. Please refer to this manual for engine servicing, lubricating oil levels with quality and viscosity recommendations, bolt torques, etc. The engine warranty is backed by the manufacturer. Special attention should be paid to applicable data which will not be duplicated here.

Belt replacement

Figures 11-14 and 11-15 show diagrams and descriptions of the unit’s belt drive systems.

Inspect these belts frequently for wear and serviceability. Replace a belt that shows signs of severe cuts, tears, separation, weather checking and cracking, or burns caused by slipping. Slight raveling of belt covering does not indicate failure, trim ravelings with a sharp knife.

WARNING: If the pump belt fails, loss of control will occur especially when operating on a slope. If you lose steering control while operating the machine, place the steering

302620 8/06

11-13

Image 91
Contents Hustler Super Mini Z Parts Manual This spark ignition system complies with Canadian ICES-002 Table of Contents Contents General Information Service LiteratureFrequently Ordered Parts Hardware Description Codes & Abbreviations Contents Mini Z Frame Rivet-nut InstallationThread Nutsert Lower Step Tread Footrest AssemblyMini Z Floor Plate Upper Step Tread302620 8/06 Contents Hydraulic System Installation Hose ASSEMBLY, Filter to Pump SMZ MINI-Z Case Drain Hose AssemblyHose ASSEMBLY, Pump to Cooler SMZ Hose ASSEMBLY, Reservoir to Filter SMZSeal Kit for hydraulic pump 788133 BDP16 Overhaul Seal Kit Contents Battery Installation Battery Battery Clamp StrapPositive Battery Cable RED Battery Cable BootDeck Lift Assembly Deck Lift Spring Height Adjustment StopDeck Lift Indicator Stop HandleSteering and Brake Assembly Brake Linkage Assemblyy Brake ROD AssemblyPump ROD Adjuster Assembly Push Button Switch302620 8/06 This page intentionally left blank Pump Belt and Pulley Installation Warner Z Clutch Wiring ClampSuper Z Single Pulley Clutch Pigtail Harness Diode302620 8/06 Contents Kawasaki Engine Installation Battery Cable Donaldson AIR Cleaner CAPAIR Filter Indicator AIR CleanerMain AIR Filter Element Vacuator Valve This page intentionally left blank Honda Engine Installation Honda OIL Drain Valve Centrifical AIR Cleaner CAPHonda Aircleaner Hose Clamp Honda 24 HP Engine Used onMain AIR Filter Element Vacuator Valve This page intentionally left blank Kohler Engine Installation NT .375-16 Hxflk Znyc Wire HarnessKohler CV740 Engine 27 HP Kohler Muffler302620 8/06 This page intentionally left blank Fuel System Installation FITTING, Fuel Tank Fuel Tank CAPRight Side Fuel Tank Left Side Fuel TankInstrument Panel Installation/Assembly Delay Module PTO SwitchRED Indicator Light KEY SwitchElectrical Schematic Kawasaki Engines Electrical Schematic Kawasaki Engines Electrical Schematic Honda Engines Electrical Schematic Honda Engines Electrical Schematic-Kohler Electrical Schematic-Kohler 302620 8/06 Contents Front Wheel Assembly Spacer Optional SEMI-PNEUMATIC TIRE/WHEEL AssemblyBearing Disc Bearing W/O CollarTire Valve Front Wheel BreakdownWheel Bearing WheelWheel LUG Stud QTY PER Wheel Drive Wheel Assembly/InstallationWHEEL/TIRE Assembly 23 X Wheel NUT QTY PER WheelAnti Rollover Wheel Bracket Anti-Rollover Wheel AssemblyANTI-SCALP Wheel Contents Deck Assembly Discharge Chute Mount Bracket ANTI-SCALP Wheel AssemblyMINI-Z Deck Discharge ChuteDeck Pulley Assembly Deck Idler Uhmw Riser Blade Spindle AssemblyDeck Belt Deck Idler Uhmw ClampUsed on mower with serial number prior to Blade Spindle Assembly Breakdown 302620 8/06 Contents Tractor Assembly Deck Deck InstallationDeck Belt Routing and Tensioning 302620 8/06 Contents Tractor Decals Instrument Panel Decal Service DecalFuel Indicator Decal Battery DecalDeck Decals Deck 44 ID Decal 302620 8/06 302620 8/06 10-1 Seat Installation Spring Plunger Latch SMALL/SHORT Wire TIESeat Switch Armrest Stop Assembly10-4 302620 8/06 Maintenance & Adjustments Safety Precautions 11-2 Safe Maintenance & Adjustment Practices Safety PrecautionsUsing a ramp Safety and Instruction Decals 11-6 11-7 Viewed from bottom of tractorLubrication IntroductionTorque values Hour meterBurnishing the electric clutch Battery Electric clutchAccess to engine and hydraulic pumps Electrical systemFuel system Cooling fan Heat EngineEngine oil and filter Fuel tankEngine oil filler tube Pre-cleaner CanisterEngine oil Engine oil filter Drain plug General engine maintenance Reset Button IndicatorBelt replacement Mower blade removal Mower blade maintenanceSteering linkage Adjustments11-16 Park brake adjustmentLoosen the brake linkage jam nuts. Fig Deck drive belt adjustmentDeck leveling and height adjustment Engine RPM settingSpring Tension Idler Pump drive Belt Tension idler Chain Foot Nuts Nut Chains Bolt Jam nut Hardware AdjusterDeck lift Assist springs Lift block Deck lift rod 11-20 Index Numerical Index Part Part