Hustler Turf Super Mini Z manual Kohler CV740 Engine 27 HP, Kohler Muffler, NT .375-16 Hxflk Znyc

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Kohler Engine Installation

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	INDEX	SERVICE	MFG. PART	QTY.	DESCRIPTION
	NO.	PART NO.	NO.	QTY.	DESCRIPTION
	NO.	PART NO.	NO.
	1	788216	788216	1	KOHLER CV740 ENGINE (27 HP)
	2	788018	788018	1	KOHLER MUFFLER
	3	029751	029751	2	CS .375-16 X 1.00 HXFLK ZNYC
	4	705137	705137	4	FW .391 X 1.250 X .060 ZNYC
	5	016899	016899	2	NT .375-16 HXFLK ZNYC
	6	785378	785378	1	MUFFLER 1.50" CLAMP
	7	788026	788026	1	KOHLER 27-2 MANIFOLD
	8	786673	786673	1	DONALDSON AIR CLEANER CAP
	9	057661	057661	3	HOSE CLAMP
	10	788943	788943	1	AIR FILTER INDICATOR
	11	782763	782763	1	AIR CLEANER
	12	785741	785741	1	MOUNTING BAND
	13	034272	034272	10	NT .312-18 HX G5 ZNYC
	14	768523	768523	18	FW .343 X .687 X .051/.080 HD ZNYC
	15	370270	370270	1	MINI Z DEFLECTOR SCOOP
	16	036236	036236	2	CS .312-18 X 1.00 HX G5
	17	055939	055939	4	CS .250-20X .750 HX G5 ZNYC
	18	768515	768515	4	FW .281X.625X.051/.080HD ZNYC
	19	783837	783837	1	ELECTRIC COOLER FAN
	20	044818	044818	4	CN ZN TIN-C7343-1420
	21	369470	369470	1	SUPER MINI Z HOOD
	22	795310	795310	1	REMOTE AIR FILTER HOSE
	23	796672	796672	1	3/8-18 OIL DRAIN VALVE
	24	787713	787713	1	0.50" LOW PRESSURE HOSE
	25	769166	769166	1	HOUR METER
	26	388892	388892	1	MINI Z CROSSMEMBER
	27	808493	808493	4	RIVET NUT, 3/8-16 THREAD
	28	767954	767954	8	FW .406 X .812 X .060 SAE ZN
	29	055822	055822	8	CS .375-16 X .750 HX G5 ZNYC
	30	034280	034280	4	CS .312-18 X .750 HX G5 ZNYC
	31	029876	029876	4	LW .312 INT-EXT TOOTH ZNYC
	32	052837	052837	4	CS .312-18X1.500 HX G5 ZNYC
	33	369132	369132	1	MINI Z MUFFLER GUARD
	34	300061	300061	1	ENGINE GUARD
	35	377994	377994	1	MMZ ROLLER HEAT SHIELD
	36	767962	767962	6	FW .531X 1.063X.090 SAE ZN
	37	016527	016527	6	CS .500-13X1.00 HX G5 ZNYC
	38	064006	064006	2	CS .312-18X .625 HX G5 ZNYC
	39	788000	788000	1	WIRE HARNESS

NOTES:

1.Includes mounting hardware.

2.Supplied with engine.

3.Part of Item 39 (788000 Wire Harness).

4.Includes one of Item 9 (057661 Hose Clamp).

5.Engine oil capacity: 2 US quarts.

6.Engine RPM to be set at 3600±50.

302620 8/06

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Contents Hustler Super Mini Z Parts Manual This spark ignition system complies with Canadian ICES-002 Table of Contents Contents General Information Service LiteratureFrequently Ordered Parts Hardware Description Codes & Abbreviations Contents Mini Z Frame Rivet-nut InstallationThread Nutsert Mini Z Floor Plate Footrest AssemblyUpper Step Tread Lower Step Tread302620 8/06 Contents Hydraulic System Installation Hose ASSEMBLY, Pump to Cooler SMZ MINI-Z Case Drain Hose AssemblyHose ASSEMBLY, Reservoir to Filter SMZ Hose ASSEMBLY, Filter to Pump SMZSeal Kit for hydraulic pump 788133 BDP16 Overhaul Seal Kit Contents Battery Installation Positive Battery Cable Battery Clamp StrapRED Battery Cable Boot BatteryDeck Lift Assembly Deck Lift Indicator Height Adjustment StopStop Handle Deck Lift SpringSteering and Brake Assembly Pump ROD Adjuster Assembly Brake ROD AssemblyPush Button Switch Brake Linkage Assemblyy302620 8/06 This page intentionally left blank Pump Belt and Pulley Installation Super Z Single Pulley Wiring ClampClutch Pigtail Harness Diode Warner Z Clutch302620 8/06 Contents Kawasaki Engine Installation AIR Filter Indicator Donaldson AIR Cleaner CAPAIR Cleaner Battery CableMain AIR Filter Element Vacuator Valve This page intentionally left blank Honda Engine Installation Honda Aircleaner Hose Clamp Centrifical AIR Cleaner CAPHonda 24 HP Engine Used on Honda OIL Drain ValveMain AIR Filter Element Vacuator Valve This page intentionally left blank Kohler Engine Installation Kohler CV740 Engine 27 HP Wire HarnessKohler Muffler NT .375-16 Hxflk Znyc302620 8/06 This page intentionally left blank Fuel System Installation Right Side Fuel Tank Fuel Tank CAPLeft Side Fuel Tank FITTING, Fuel TankInstrument Panel Installation/Assembly RED Indicator Light PTO SwitchKEY Switch Delay ModuleElectrical Schematic Kawasaki Engines Electrical Schematic Kawasaki Engines Electrical Schematic Honda Engines Electrical Schematic Honda Engines Electrical Schematic-Kohler Electrical Schematic-Kohler 302620 8/06 Contents Front Wheel Assembly Bearing Disc Optional SEMI-PNEUMATIC TIRE/WHEEL AssemblyBearing W/O Collar SpacerWheel Bearing Front Wheel BreakdownWheel Tire ValveWHEEL/TIRE Assembly 23 X Drive Wheel Assembly/InstallationWheel NUT QTY PER Wheel Wheel LUG Stud QTY PER WheelAnti Rollover Wheel Bracket Anti-Rollover Wheel AssemblyANTI-SCALP Wheel Contents Deck Assembly MINI-Z Deck ANTI-SCALP Wheel AssemblyDischarge Chute Discharge Chute Mount BracketDeck Pulley Assembly Deck Belt Blade Spindle AssemblyDeck Idler Uhmw Clamp Deck Idler Uhmw RiserUsed on mower with serial number prior to Blade Spindle Assembly Breakdown 302620 8/06 Contents Tractor Assembly Deck Deck InstallationDeck Belt Routing and Tensioning 302620 8/06 Contents Tractor Decals Fuel Indicator Decal Service DecalBattery Decal Instrument Panel DecalDeck Decals Deck 44 ID Decal 302620 8/06 302620 8/06 10-1 Seat Installation Seat Switch SMALL/SHORT Wire TIEArmrest Stop Assembly Spring Plunger Latch10-4 302620 8/06 Maintenance & Adjustments Safety Precautions 11-2 Safe Maintenance & Adjustment Practices Safety PrecautionsUsing a ramp Safety and Instruction Decals 11-6 11-7 Viewed from bottom of tractorTorque values IntroductionHour meter LubricationAccess to engine and hydraulic pumps Battery Electric clutchElectrical system Burnishing the electric clutchFuel system Cooling fan Heat EngineEngine oil and filter Fuel tankEngine oil filler tube Pre-cleaner CanisterEngine oil Engine oil filter Drain plug General engine maintenance Reset Button IndicatorBelt replacement Mower blade removal Mower blade maintenanceSteering linkage Adjustments11-16 Park brake adjustmentLoosen the brake linkage jam nuts. Fig Deck drive belt adjustmentDeck leveling and height adjustment Engine RPM settingSpring Tension Idler Pump drive Belt Tension idler Chain Foot Nuts Nut Chains Bolt Jam nut Hardware AdjusterDeck lift Assist springs Lift block Deck lift rod 11-20 Index Numerical Index Part Part