Husky 1800 Series, 70 Series manual Wiring Precautions, Circuit Breakers

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Section 3

WIRING

WIRING PRECAUTIONS

The quality of the electrical installation is a major factor in maintaining proper safety levels and providing trouble-free operation of your GASBOY pump. To assure a quality installation, follow these rules:

1.Have the pump installed by a competent installer/electrician.

2.All wiring must be installed to conform with all building/fire codes, all Federal, State, and Local codes, National Electrical Code, (NFPA 70), NFPA 30, Automotive and Marine Service Station Code (NFPA 30A), and NFPA 395 codes and regulations.

3.Use only threaded, rigid, metal conduit.

4.Use only UL-approved insulated gasoline- and oil-resistant stranded copper wiring of the proper size.

5.Wire connections should be tightly spliced and secured with a wire nut; close off the open end of the wire nut with electrical tape.

6.The line to the motor should be on a separate circuit and installed on a 15 AMP breaker. This should be sufficient for either 115V, 60 cycle or 230V, 50 cycle operation.

7.The unit must be properly grounded.

8.Install an emergency power cutoff if the pump is used for other than personal use. In addition to circuit breaker requirements of NFPA 70 and NFPA 30A, a single control which simultaneously removes AC power from all site dispensing equipment is recommended. This control must be readily accessible, clearly labeled, and in accordance with all local codes. In order to provide the highest level of safety, we recommend that all employees be trained as to the location and procedure for turning off power.

9.When DC pulsers are used in the pump, the AC and DC wires must not share any conduits, junction boxes, or troughs.

CIRCUIT BREAKERS

Power to the unit should be supplied from a dedicated 15 AMP circuit breaker. No other equipment should be powered from this breaker. This motor draws the following current: 115VAC, 60 cycle, 5.1 amps; 230VAC, 50 cycle, 1.95 amps. If two (2) pumps are supplied from one breaker, that breaker must be capable of handling the load of both motors. Provisions must be made to break both legs of any AC circuit.

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Contents Gasboy INTERNATIONAL, INC. a Tokheim Subsidiary LANSDALE, PA Installers ImportantGasboy INTERNATIONAL, INC Important Warnings and SafeguardsContents Gasboy Series 70 WarrantyPurpose SpecificationsIntroduction Series 70 and 1820 Features Installation Precautions InstallationSupply Line Underground Tanks Pump Dimensions Model 1820R Pump Dimensions Series 70, ModelInstalling Hose and Nozzle Installation InstructionsDirect Mount on Underground Tanks Direct Mount on Aboveground Tank Pedestal Mount Pump Wall Mount As required Vacuum BreakerTesting the Vacuum Breaker Circuit Breakers WiringWiring Precautions Wire Size Wire SizeGrounding Pump MotorConduit Pulser WiringPump Wiring Diagrams Startup PRE-STARTUP ChecklistStartup and Operation POST-STARTUP Tests Strainer CleaningVoltage TightnessStart-Up and Operation Daily OperationPage Maintaining TROUBLE-FREE Operation Maintenance and TroubleshootingWhen Your Pump Needs Service Pump Wont Start TroubleshootingPump hums but wont start Pump runs but wont prime or deliver productPump delivers product but wont register Pump delivers product when not turned onPump delivery is slow Pump loses primeMETER-REGISTER Disassembly Disassembly of PumpReplacing Bearing and Seal Assembly Item 36, New Style 1860 3-WHEEL Register Service and MaintenanceReplacing Bearing and Seal Assembly Item 36, Old Style Replacing Bearing and Seal Assembly Item 16, Old Style 4860 4-WHEEL Register ServiceReplacing Bearing and Seal Assembly Item 26, New Style Parts Series 70 Assembly Optional Accessories Series 1820 Assembly See Direct Drive Motor parts breakdown Direct Drive MOTOR-PUMP Assembly Description Installation Parts Register Assemblies 4860 METER-REGISTER1860 3-WHEEL Meter Register for Model Change GEARS-IMPERIAL Gallons 4860 4-WHEEL Register for Model 72S and Series 1820R Change GEARS-US Gallons New Style Gasoline or Diesel Gasboy Series 70 Optional Kits for Series 70 and 1800 Pumps Gasboy Series 70 Model 1820R Parts List 1820R Pulser and Junction BOX Assemblies Warranty