Husky 1800 Series, 70 Series manual Startup and Operation, PRE-STARTUP Checklist

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Section 4

STARTUP AND OPERATION

PRE-STARTUP CHECKLIST

The information below should be reviewed to help verify the proper installation of your GASBOY pump. If the installation does not meet criteria listed, as well as any Federal, State, and

Local codes and requirements, correct the problem before powering on the unit.

1.The unit must be properly secured.

2.All plumbing must be complete and tight. All liquid-carrying lines must be checked for leaks.

3.When DC pulsers are used in the pump, the AC and DC wires must not share any conduits, junction boxes, or troughs.

4.All conduit work must be complete. All junction box covers must be secured. Conduit seals should not be sealed until the wiring is verified through proper operation.

5.The unit must be properly grounded.

6.Before any testing begins, remove any water in the tank through a fill opening, using a suitable pump. Do not use the GASBOY pump to remove water. Serious damage may occur.

7.A sufficient volume of fuel must be put in the tank to insure that the liquid level is above the bottom of the suction pipe.

8.Before placing nozzle into service, apply a few drops of light machine oil (such as 3-in-1) on the stem. Operate the lever several times so that the oil penetrates the packing. This offsets the drying action of gasoline and keeps the packing soft and pliable.

STARTUP

After successfully verifying the installation against the completion check list, the unit is ready for startup. Follow the procedure listed below to perform an orderly start-up.

1.Turn on the circuit breaker for the pump.

2.Remove the nozzle from the boot and turn on the pump handle.

3.If your model has an automatic reset, verify that the register resets to zeros. If your model has a reset button, push it to zero the register.

4.Dispense fuel. Check all plumbing for leaks at this time.

5.Turn the pump handle off. Open the nozzle. No fuel should be dispensed. The amount delivered should be displayed on the register. If an optional pulser kit is attached, it will be supplying pulses which may be recorded by an external monitoring system.

6.Repeat Steps 2 through 5 several times to ensure that the pump is operating satisfactorily.

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Contents Gasboy INTERNATIONAL, INC. a Tokheim Subsidiary LANSDALE, PA Installers ImportantGasboy INTERNATIONAL, INC Important Warnings and SafeguardsContents Gasboy Series 70 WarrantySpecifications IntroductionPurpose Series 70 and 1820 Features Installation Precautions InstallationSupply Line Underground Tanks Pump Dimensions Model 1820R Pump Dimensions Series 70, ModelInstalling Hose and Nozzle Installation InstructionsDirect Mount on Underground Tanks Direct Mount on Aboveground Tank Pedestal Mount Pump Wall Mount As required Vacuum BreakerTesting the Vacuum Breaker Wiring Wiring PrecautionsCircuit Breakers Wire Size Wire SizeGrounding Pump MotorConduit Pulser WiringPump Wiring Diagrams PRE-STARTUP Checklist Startup and OperationStartup POST-STARTUP Tests Strainer CleaningVoltage TightnessStart-Up and Operation Daily OperationPage Maintaining TROUBLE-FREE Operation Maintenance and TroubleshootingWhen Your Pump Needs Service Pump Wont Start TroubleshootingPump hums but wont start Pump runs but wont prime or deliver productPump delivers product but wont register Pump delivers product when not turned onPump delivery is slow Pump loses primeMETER-REGISTER Disassembly Disassembly of Pump1860 3-WHEEL Register Service and Maintenance Replacing Bearing and Seal Assembly Item 36, Old StyleReplacing Bearing and Seal Assembly Item 36, New Style Replacing Bearing and Seal Assembly Item 16, Old Style 4860 4-WHEEL Register ServiceReplacing Bearing and Seal Assembly Item 26, New Style Parts Series 70 Assembly Optional Accessories Series 1820 Assembly See Direct Drive Motor parts breakdown Direct Drive MOTOR-PUMP Assembly Description Installation Parts Register Assemblies 4860 METER-REGISTER1860 3-WHEEL Meter Register for Model Change GEARS-IMPERIAL Gallons 4860 4-WHEEL Register for Model 72S and Series 1820R Change GEARS-US Gallons New Style Gasoline or Diesel Gasboy Series 70 Optional Kits for Series 70 and 1800 Pumps Gasboy Series 70 Model 1820R Parts List 1820R Pulser and Junction BOX Assemblies Warranty