Husky 1800 Series, 70 Series Maintenance and Troubleshooting, Maintaining TROUBLE-FREE Operation

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Section 5

MAINTENANCE AND TROUBLESHOOTING

MAINTAINING TROUBLE-FREE OPERATION

Operating your pump with reasonable care will prolong its life and provide better service. GASBOY pumps are designed and built to provide years of uninterrupted service; however, certain parts of a pump are bound to wear. To keep your pump running at maximum efficiency, GASBOY recommends a periodic inspection at least twice a year.

Remove Water from Tank. After every fill-up, check your tanks for water. Water can accumulate in both underground and aboveground storage tanks due to condensation or defective fill openings that are not properly protected with watertight covers. Remove any water with a sump pump to forestall serious damage to equipment. Water, sediment, and other foreign matter that accumulates in the tank can be drawn up into the pump and cause failures.

Clean the Dial Face. Use a soft, clean, damp cloth as needed.

Preserve the Pump's Finish. GASBOY pump housings are finished with a coating of urethane paint. To preserve this finish, thoroughly clean all painted surfaces at regular intervals with a high grade automobile polish and protect with a coat of paste wax. Do not use abrasive cleaners or polish. Do not use high-pressure spraying equipment.

Stainless steel cabinets also require regular cleaning, especially in corrosive environments such as coastal areas. Wash with mild detergent or soap and water followed by a clean water rinse. Avoid abrasive cleaners which may scratch the finish. Stubborn stains, such as oil or grease will require a stronger cleaner. DO NOT use ordinary steel wool as iron particles may adhere to the surface and cause corrosion. Always clean in the direction of the polishing lines in the steel, never across them. In hard water areas, wipe the surface dry with a soft clean cloth to prevent spotting. Protect the finish with a coat of paste wax.

Check and Change Filter. If the unit is equipped with a filter, check and change it at regular intervals. A dirty filter in a pump will cause a slower delivery rate.

Clean the Strainer. Clean the strainer immediately after the pump has been installed and tested, and again after a few hundred gallons have been delivered. Thereafter, once every six months, or as required. The symptoms of a dirty or clogged strainer in a pump are slow delivery, noisy operation, and pulsation.

To clean the strainer, turn off AC power to the pump. Locate the Suction Strainer Cap on the plumbing unit and unscrew it to access and remove the strainer. Use compressed air to blow the dirt out of the strainer. Always wear protective safety goggles or glasses when using compressed air.

Clean the Bypass Assembly. The bypass valve assembly should be removed only for cleaning and should be checked if there is notable loss in system performance. No adjustment is required. To remove the valve, turn off AC power to the unit, remove the two bolts to the bypass cover and lift out the bypass valve assembly.

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Contents Gasboy INTERNATIONAL, INC. a Tokheim Subsidiary LANSDALE, PA Installers ImportantGasboy INTERNATIONAL, INC Important Warnings and SafeguardsContents Gasboy Series 70 WarrantyIntroduction SpecificationsPurpose Series 70 and 1820 Features Installation Precautions InstallationSupply Line Underground Tanks Pump Dimensions Model 1820R Pump Dimensions Series 70, ModelInstalling Hose and Nozzle Installation InstructionsDirect Mount on Underground Tanks Direct Mount on Aboveground Tank Pedestal Mount Pump Wall Mount As required Vacuum BreakerTesting the Vacuum Breaker Wiring Precautions WiringCircuit Breakers Wire Size Wire SizeGrounding Pump MotorConduit Pulser WiringPump Wiring Diagrams Startup and Operation PRE-STARTUP ChecklistStartup POST-STARTUP Tests Strainer CleaningVoltage TightnessStart-Up and Operation Daily OperationPage Maintaining TROUBLE-FREE Operation Maintenance and TroubleshootingWhen Your Pump Needs Service Pump Wont Start TroubleshootingPump hums but wont start Pump runs but wont prime or deliver productPump delivers product but wont register Pump delivers product when not turned onPump delivery is slow Pump loses primeMETER-REGISTER Disassembly Disassembly of PumpReplacing Bearing and Seal Assembly Item 36, Old Style 1860 3-WHEEL Register Service and MaintenanceReplacing Bearing and Seal Assembly Item 36, New Style Replacing Bearing and Seal Assembly Item 16, Old Style 4860 4-WHEEL Register ServiceReplacing Bearing and Seal Assembly Item 26, New Style Parts Series 70 Assembly Optional Accessories Series 1820 Assembly See Direct Drive Motor parts breakdown Direct Drive MOTOR-PUMP Assembly Description Installation Parts Register Assemblies 4860 METER-REGISTER1860 3-WHEEL Meter Register for Model Change GEARS-IMPERIAL Gallons 4860 4-WHEEL Register for Model 72S and Series 1820R Change GEARS-US Gallons New Style Gasoline or Diesel Gasboy Series 70 Optional Kits for Series 70 and 1800 Pumps Gasboy Series 70 Model 1820R Parts List 1820R Pulser and Junction BOX Assemblies Warranty