Husky 1800 Series, 70 Series manual Installation Precautions

Page 7

Section 2

INSTALLATION

INSTALLATION PRECAUTIONS

All tanks and installations must conform with all building/fire codes, all Federal, State, and Local codes, National Electrical Code, (NFPA 70), NFPA 30, Automotive and Marine Service Station Code (NFPA 30A) and NFPA 395 codes and regulations.

Plan your installation carefully. Dispensing troubles, which seem to be pump-related, are frequently traced to faulty installation. Review the following list of installation DO's and DON'T's to avoid potential problems:

1.DO read the WARNINGS page at the front of this manual, preceding the Table of Contents. It contains important information regarding the safe use of your pumps.

2.DO install an emergency power cutoff, if the pump is used for other than personal use. In addition to circuit breaker requirements of NFPA 70 and NFPA 30A, a single control which simultaneously removes AC power from all site dispensing equipment is recommended. This control must be readily accessible, clearly labeled, and in accordance with all local codes. In order to provide the highest level of safety, we recommend that all employees be trained as to the location and procedure for turning off power to the dispensing equipment.

3.DO use breakaway couplings on discharge hose. While not required for tanks under 1100 gallons, use is recommended for safety reasons.

4.DO have the pump installed by a competent installer/electrician.

5.DO NOT experiment with a pump if you are not sure the installation is correct.

6.DO NOT overload sub- or main breaker panels.

7.DO NOT install any underground piping without proper swing joints. (Always use shoulder nipples, never close nipples).

8.DO NOT cover any lines until they have been both air- and liquid-tested.

9.DO NOT back-fill the tank or supply line with cinders or ashes. (Back-fill with clean sand, crushed rock, or pea gravel).

10.DO NOT use black iron pipe or fittings for underground installations. (Use only new galvanized or fiberglass* pipe and fittings). *Install all fiberglass pipe and fittings according to manufacturer's specifications and requirements.

11.DO NOT use power line wiring of inadequate capacity. (Use gauge specified by the wiring diagram or wire chart provided in Section 3).

12.DO NOT use a circuit breaker of improper size. (See Section 3).

13.DO NOT install fill pipe to tank where it can be submerged with standing water.

14.DO NOT use the GASBOY fuel dispensing equipment to remove water ballast from the storage tank.

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Contents Gasboy INTERNATIONAL, INC. a Tokheim Subsidiary LANSDALE, PA Installers ImportantGasboy INTERNATIONAL, INC Important Warnings and SafeguardsContents Gasboy Series 70 WarrantyIntroduction SpecificationsPurpose Series 70 and 1820 Features Installation Precautions InstallationSupply Line Underground Tanks Pump Dimensions Model 1820R Pump Dimensions Series 70, ModelInstalling Hose and Nozzle Installation InstructionsDirect Mount on Underground Tanks Direct Mount on Aboveground Tank Pedestal Mount Pump Wall Mount As required Vacuum BreakerTesting the Vacuum Breaker Wiring Precautions WiringCircuit Breakers Pump Motor Wire SizeWire Size GroundingConduit Pulser WiringPump Wiring Diagrams Startup and Operation PRE-STARTUP ChecklistStartup Tightness Strainer CleaningPOST-STARTUP Tests VoltageStart-Up and Operation Daily OperationPage Maintaining TROUBLE-FREE Operation Maintenance and TroubleshootingWhen Your Pump Needs Service Pump runs but wont prime or deliver product TroubleshootingPump Wont Start Pump hums but wont startPump loses prime Pump delivers product when not turned onPump delivers product but wont register Pump delivery is slowMETER-REGISTER Disassembly Disassembly of PumpReplacing Bearing and Seal Assembly Item 36, Old Style 1860 3-WHEEL Register Service and MaintenanceReplacing Bearing and Seal Assembly Item 36, New Style Replacing Bearing and Seal Assembly Item 16, Old Style 4860 4-WHEEL Register ServiceReplacing Bearing and Seal Assembly Item 26, New Style Parts Series 70 Assembly Optional Accessories Series 1820 Assembly See Direct Drive Motor parts breakdown Direct Drive MOTOR-PUMP Assembly Description Installation Parts Register Assemblies 4860 METER-REGISTER1860 3-WHEEL Meter Register for Model Change GEARS-IMPERIAL Gallons 4860 4-WHEEL Register for Model 72S and Series 1820R Change GEARS-US Gallons New Style Gasoline or Diesel Gasboy Series 70 Optional Kits for Series 70 and 1800 Pumps Gasboy Series 70 Model 1820R Parts List 1820R Pulser and Junction BOX Assemblies Warranty
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