Raypak RP2100 operating instructions Receiving Equipment, General Specifications

Page 10

PART TWO

INSTALLATION AND SERVICE INSTRUCTIONS

SECTION 1 - RECEIVING EQUIPMENT

On receipt of your equipment it is suggested that you visually check for external damage to the carton. If the carton is damaged, a note should be made on the Bill of Lading when signing for equipment. Remove the heater from the carton and if it is damaged, report the damage to the carrier immediately. Save the carton.

These items are shipped loose inside the carton with the heater:

 

STANDARDUNIT(POLYMERHEADERS)

 

ASME UNIT (CAST IRON HEADERS)

1.

"Pagoda" Top

1.

"Pagoda" Top

2.

2" CPVC Union with "O" rings (2)

2.

In/Out Flanges (2)

3.

Plastic pipe finish flange for gas line

3.

1-1/2" Flange Gaskets (2)

4.

Bonding lug with mounting screw

4.

2" Flange Gaskets (2)

 

(IID units only)

5.

Flange Bolts (4)

 

 

6.

Pressure Relief Valve

 

 

7.

2" CPVC Adapters (2)

 

 

8.

Plastic pipe finish flange for gas line.

 

 

9.

Bonding lug with mounting screw. (IID units only).

Be sure that you receive the number of packages indicated on the Bill of Lading.

When ordering parts, you must specify model and serial number of heater. When ordering under warranty conditions, you must also specify date of installation. (Raypak recommends that this manual be reviewed thoroughly before installing your Raypak pool/spa heater. If there are any questions that this manual does not answer, please contact the factory or your local Raypak representative.)

SECTION 2 - GENERAL SPECIFICATIONS

These heaters are design certified and tested under the requirements of ANSI Z21.56 / CSA 4.7 American National Standard / CSA Standard for Gas-Fired Pool Heaters. All heaters can be used either indoor or outdoors. The appropriate top designated for that type of use is required. If desired, the top can be changed at a later date to change from outdoor to indoor or vice versa. Millivolt heater contains a self-generating electrical system operating between

.25 and .75 volts.

Ambient Temperature Rating of Heater Components

Millivolt Heater with Honeywell Gas Valve

+32°F to +175°F

Millivolt Heater with Robertshaw Gas Valve

0°F to +175°F

Electronic Ignition Heaters* -32°F to + 175°F *Requires 120V or 240V Power Supply

Atmospheric heaters:

Rated inputs suitable for up to 2000 feet elevation. For elevations above 2000 feet, reduce input 4% for each 1000 feet above sea level, as high elevation reduces combustion performance.

Low NOx heaters:

Rated inputs suitable for up to 5000 feet elevation. For elevations above 5000 feet, consult the factory.

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Contents Installation and Operating Instructions What to do if YOU Smell GASPage Contents For Your Safety Read Before Operating START-UP ProceduresBefore START-UP Burners Water Lighting Instructions Millivolt SystemTo Turn OFF GAS to Appliance What to do if YOU Smell GAS Electronic Ignitions SystemsOperating Instructions After START-UP Maintenance and Care ProceduresWater Pressure Switch Visual InspectionAutomatic Chlorinators Chemical Feeders Pool & SPA Water ChemistryCold Weather Operation Winterizing the Pool & SPA Heater Receiving Equipment General SpecificationsStandardunitpolymerheaders Asme Unit Cast Iron Headers Installation Instructions Outdoorheaterinstallation Installations onlyOutdoor KIT Includes Indoor Heater InstallationIndoor KIT Includes Securing the TOP Panel Cover Indoor KIT only Installing the Clips Indoor & Outdoor KitsSecuring the TOP Panel Cover Outdoor KIT only Installing the TOP Cover Outdoor KIT only Specifications and Dimensions Combustion and Ventilation AIR Indoor Units OnlyVent Piping GAS Supply ConnectionsGAS Pressure Regulator GAS Pressure Adjustment LocationsPipe Sizing for GAS Connections Plumbing for Water Connections Flow RatesCast Iron Headrers Asme Models Unitherm Governor OperationExternal Auxiliary Bypass Valve Where Required Auxiliary Bypass Valve AdjustmentHeat Exchanger Pressure Drop Tables Heat Exchanger Reversal Procedure Polymer Header Models For Asme Models call your factory representativeMillivolt System Electrical WiringElectronic 240V Wiring Transformer Wiring 120V WiringIndependently Wiring Diagram Millivolt Mechanical Thermostat Wiring Diagram IID Atmospheric Wiring Diagram IID Low NOx Control Panel Removal General Location of Controlscontrol AdjustmentsMillivolt Controls Thermostat Control Operation Digital Thermostat ControlsFahrenheit vs Centigrade Reading a Fault DiagnosticsDisplay Definition Remote Operation Remote Control Installation and OperationActivating the Remote Remote Control Wiring Wire Remote Control On-OffPilot SAFETY- Millivolt Pressure SwitchFlame ROLL-OUT Safety Switch Pilot SAFETY- ElectronicGAS Valve Removal Pilot Removal and CleaningBurner Drawer Removal Main Burner and Orifice RemovalImmersion Well Replacement TubecleaningprocedureDesootingprocedure Unitherm Governor U.G. ReplacementBlower Adjustment START-UP ProceduresBurneradjustment Flame ROLL-OUT Safety SwitchPilot Removal Combustion FAN RemovalTroubleshooting Guide MechanicalforqualifiedservicepersonnelonlyElectrical Standing Pilot Millivolt Raypak Pool or SPA Heater Electrical Check with MV GAS ValveElectrical Electronic Ignition IID Troubleshooting For qualified technicians onlyDigital Control Logic Flow Chart RAYPAK, INC Replacement PartsEastman Avenue Oxnard, CA For Canada Illustrated Parts List Pilot Assemblies Page Page Page Page Page
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P-R185B to R-P405B, C-R185B to C-R405B, P-R185BL to P-R405BL, C-R185BL to C-R405BL, RP2100 specifications

Raypak is a leading manufacturer in the heating and cooling industry, renowned for its innovative products that cater to both residential and commercial sectors. One of its product lines, the RP2100 series, exemplifies cutting-edge technology and features designed to enhance efficiency and performance in pool heating systems.

The RP2100 models, particularly the P-R185B through R-P405B series, incorporate advanced heat exchanger technology, enabling them to offer exceptional heat transfer efficiency. The titanium heat exchangers are designed for durability and resistance against corrosion, particularly in saltwater environments, ensuring the longevity of the system. These units are engineered for both outdoor and indoor applications, with the versatility to adapt to various heating requirements.

In terms of energy efficiency, the RP2100 series boasts a high coefficient of performance (COP), making them cost-effective solutions for pool heating. They are equipped with digital thermostats that provide accurate temperature control, ensuring consistent heating capabilities while minimizing energy consumption. The inclusion of intelligent controls allows for seamless integration with existing systems and provides users with the ability to schedule heating cycles, further enhancing energy savings.

Moving beyond the RP2100 series, the C-R185B to C-R405B models are specifically tailored for commercial applications, combining robust performance with user-friendly features. These commercial heaters are designed to handle larger volumes of water and are built to withstand the rigors of high-traffic environments, such as resorts and sports complexes. Their vertical design optimizes space and promotes better airflow, which is crucial in high-demand scenarios.

The P-R185BL to P-R405BL and C-R185BL to C-R405BL models feature noise-reducing technology, making them suitable for residential settings where peace and quiet are paramount. They utilize advanced acoustic insulation materials that minimize operational noise without sacrificing performance.

In summary, the Raypak RP2100, P-R185B to R-P405B, C-R185B to C-R405B, P-R185BL to P-R405BL, and C-R185BL to C-R405BL series represent the pinnacle of innovation in pool heating solutions. With their durable construction, energy-efficient designs, and advanced technologies, these models are ideal for users seeking reliability, efficiency, and quiet operation in both residential and commercial environments. Investing in Raypak products ensures superior heating performance, longevity, and overall satisfaction.