Raypak P-R185B to R-P405B, C-R185B to C-R405B, P-R185BL to P-R405BL, C-R185BL to C-R405BL, RP2100

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CONTENTS

4PART ONE

OWNER'S OPERATING INSTRUCTIONS

4SECTION 1 START-UPPROCEDURES

4Before Start-Up

5Lighting Instructions & Shut-Off Procedures- Manually Lighted Pilots MV

6Operating Instruction & Shut-Off Procedures- Automatically Lighted Pilots IID

7After Start-Up

7SECTION 2 CAUTION

7SECTION 3

MAINTENANCE&CAREPROCEDURES

8Pool & Spa Water Chemistry

8Cold Weather Operation

9Winterizing the Pool & Spa Heater

10PART TWO

INSTALLATION&SERVICE INSTRUCTIONS

10SECTION 1

RECEIVINGEQUIPMENT

10SECTION 2

GENERALSPECIFICATIONS

11SECTION 3

INSTALLATION INSTRUCTIONS

11Code Requirements

11Clearances

12Outdoor Heater Installation

12

Indoor Heater Installation

16

Specifications and Dimensions

16Combustion Air

17Vent Piping

17 Gas Supply Connections

19Plumbing For Water Connections

23Heat Exchanger Reversal Procedure

24Electrical Wiring

25Transformer Wiring

26Wiring Diagram-Millivolt (Mechanical Therm.)

27Wiring Diagram-IID (Atmospheric)

28Wiring Diagram-IID (Low NOx)

29SECTION 4

SERVICING INSTRUCTIONS

29

General Location of Controls

29Millivolt Controls

30Digital Thermostat Controls

31Digital Diagnostics and Codes

32Remote Control and Operation Installation

34Pressure Switch

34Flame Roll-Out Safety Switch

34High Limit

34Pilot Safety

35BurnerDrawerRemoval

35Gas Valve Removal

35

Main Burner and Orifice Removal

35Pilot Removal and Cleaning

35Heat Exchanger Removal

36Tube Cleaning Procedure

36Desooting Procedure

36Combustion Chamber Removal

36

Immersion Well Replacement

36Unitherm Governor (U.G.) Replacement

37Low NOx Pool Heaters

39SECTION 5

TROUBLE SHOOTING GUIDE

39Mechanical

40Electrical MV Units

41Electrical IID Units

42Digital Control Logic

43SECTION 6 REPLACEMENTPARTS

44Illustrated Parts List

46 Part Numbers

3

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Contents What to do if YOU Smell GAS Installation and Operating InstructionsPage Contents START-UP Procedures For Your Safety Read Before OperatingBefore START-UP Burners Water Millivolt System Lighting InstructionsTo Turn OFF GAS to Appliance Electronic Ignitions Systems What to do if YOU Smell GASOperating Instructions Visual Inspection Maintenance and Care ProceduresWater Pressure Switch After START-UPPool & SPA Water Chemistry Automatic Chlorinators Chemical FeedersCold Weather Operation Winterizing the Pool & SPA Heater General Specifications Receiving EquipmentStandardunitpolymerheaders Asme Unit Cast Iron Headers Installation Instructions Installations only OutdoorheaterinstallationIndoor Heater Installation Outdoor KIT IncludesIndoor KIT Includes Installing the Clips Indoor & Outdoor Kits Securing the TOP Panel Cover Indoor KIT onlySecuring the TOP Panel Cover Outdoor KIT only Installing the TOP Cover Outdoor KIT only Combustion and Ventilation AIR Indoor Units Only Specifications and DimensionsGAS Supply Connections Vent PipingGAS Pressure Adjustment Locations GAS Pressure RegulatorPipe Sizing for GAS Connections Flow Rates Plumbing for Water ConnectionsUnitherm Governor Operation Cast Iron Headrers Asme ModelsAuxiliary Bypass Valve Adjustment External Auxiliary Bypass Valve Where RequiredHeat Exchanger Pressure Drop Tables For Asme Models call your factory representative Heat Exchanger Reversal Procedure Polymer Header ModelsElectrical Wiring Millivolt SystemElectronic Transformer Wiring 120V Wiring 240V WiringIndependently Wiring Diagram Millivolt Mechanical Thermostat Wiring Diagram IID Atmospheric Wiring Diagram IID Low NOx General Location of Controlscontrol Adjustments Control Panel RemovalMillivolt Controls Digital Thermostat Controls Thermostat Control OperationFahrenheit vs Centigrade Diagnostics Reading a FaultDisplay Definition Remote Control Installation and Operation Remote OperationActivating the Remote Wire Remote Control On-Off Remote Control WiringPilot SAFETY- Electronic Pressure SwitchFlame ROLL-OUT Safety Switch Pilot SAFETY- MillivoltMain Burner and Orifice Removal Pilot Removal and CleaningBurner Drawer Removal GAS Valve RemovalUnitherm Governor U.G. Replacement TubecleaningprocedureDesootingprocedure Immersion Well ReplacementFlame ROLL-OUT Safety Switch START-UP ProceduresBurneradjustment Blower AdjustmentCombustion FAN Removal Pilot RemovalMechanicalforqualifiedservicepersonnelonly Troubleshooting GuideRaypak Pool or SPA Heater Electrical Check with MV GAS Valve Electrical Standing Pilot MillivoltFor qualified technicians only Electrical Electronic Ignition IID TroubleshootingDigital Control Logic Flow Chart Replacement Parts RAYPAK, INCEastman Avenue Oxnard, CA For Canada Illustrated Parts List Pilot Assemblies Page Page Page Page Page
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P-R185B to R-P405B, C-R185B to C-R405B, P-R185BL to P-R405BL, C-R185BL to C-R405BL, RP2100 specifications

Raypak is a leading manufacturer in the heating and cooling industry, renowned for its innovative products that cater to both residential and commercial sectors. One of its product lines, the RP2100 series, exemplifies cutting-edge technology and features designed to enhance efficiency and performance in pool heating systems.

The RP2100 models, particularly the P-R185B through R-P405B series, incorporate advanced heat exchanger technology, enabling them to offer exceptional heat transfer efficiency. The titanium heat exchangers are designed for durability and resistance against corrosion, particularly in saltwater environments, ensuring the longevity of the system. These units are engineered for both outdoor and indoor applications, with the versatility to adapt to various heating requirements.

In terms of energy efficiency, the RP2100 series boasts a high coefficient of performance (COP), making them cost-effective solutions for pool heating. They are equipped with digital thermostats that provide accurate temperature control, ensuring consistent heating capabilities while minimizing energy consumption. The inclusion of intelligent controls allows for seamless integration with existing systems and provides users with the ability to schedule heating cycles, further enhancing energy savings.

Moving beyond the RP2100 series, the C-R185B to C-R405B models are specifically tailored for commercial applications, combining robust performance with user-friendly features. These commercial heaters are designed to handle larger volumes of water and are built to withstand the rigors of high-traffic environments, such as resorts and sports complexes. Their vertical design optimizes space and promotes better airflow, which is crucial in high-demand scenarios.

The P-R185BL to P-R405BL and C-R185BL to C-R405BL models feature noise-reducing technology, making them suitable for residential settings where peace and quiet are paramount. They utilize advanced acoustic insulation materials that minimize operational noise without sacrificing performance.

In summary, the Raypak RP2100, P-R185B to R-P405B, C-R185B to C-R405B, P-R185BL to P-R405BL, and C-R185BL to C-R405BL series represent the pinnacle of innovation in pool heating solutions. With their durable construction, energy-efficient designs, and advanced technologies, these models are ideal for users seeking reliability, efficiency, and quiet operation in both residential and commercial environments. Investing in Raypak products ensures superior heating performance, longevity, and overall satisfaction.