Raypak 122-322 manual Before Installation, Product Receipt, Model Identification

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BEFORE INSTALLATION

Raypak strongly recommends that this manual be re- viewed thoroughly before installing your Hi Delta heater. Please review the General Safety information before installing the heater. Factory warranty does not apply to heaters that have been improperly installed or operated (refer to the warranty at the back of this man- ual). Installation and service must be performed by a qualified installer, service agency or the gas supplier. If, after reviewing this manual, you still have questions which this manual does not answer, please contact your local Raypak representative or visit our website at www.raypak.com.

Thank you for purchasing a Raypak product. We hope you will be satisfied with the high quality and durability of our equipment.

Product Receipt

On receipt of your heater it is suggested that you visu- ally check for external damage to the shipping crate. If the crate is damaged, make a note to that effect on the Bill of Lading when signing for the shipment. Next, remove the heater from the shipping packaging. Report any damage to the carrier immediately.

On occasion, items are shipped loose. Be sure that you receive the correct number of packages as indi- cated on the Bill of Lading.

Claims for shortages and damages must be filed with the carrier by consignee. Permission to return goods must be received from the factory prior to shipping. Goods returned to the factory without an authorized Returned Goods Receipt number will not be accepted. All returned goods are subject to a restocking charge.

When ordering parts, you must specify the model and serial number of the heater. When ordering under war- ranty conditions, you must also specify the date of installation.

Purchased parts are subject to replacement only under the manufacturer’s warranty. Debits for defec- tive replacement parts will not be accepted. Parts will be replaced in kind only per Raypak’s standard war- ranties.

Model Identification

The model identification number and heater serial number are found on the heater data plate located on

the left inside jacket of the heater. The model number will have the form H3 0162 or similar depending on the heater size and configuration. The first character of the model number identifies application (H = Hydronic Heating System, WH = Hot Water Supply System, P = Pool Application). The second character identifies the firing mode (3 - two stage firing, 4 - On/Off firing ). The next four places identify the size of the heater.

Ratings and Certifications

Standards:

Gas-Fired Low Pressure Steam and Hot Water Heaters, ANSI Z21-13 • CSA 4.9 - latest edition

Industrial and Commercial Gas-Fired Package Heaters, CAN 3.1 - latest edition

Gas-Fired Pool Heaters, ANSI Z21.56 • CSA 4.7 - latest edition

Gas Water Heaters, ANSI Z21.10.3 • CSA 4.3 - lat- est edition

All Raypak heaters are National Board Approved, and design-certified and tested by the Canadian Standards Association (CSA) for the U.S. and Canada. Each heater is constructed in accordance with Section IV of the American Society of Mechanical Engineers (ASME) Heater Pressure Vessel Code and bears the ASME stamp. The heater also complies with the latest edition of ASHRAE 90.1 Standard.

WARNING: Altering any Raypak pressure vessel by installing replacement heat exchangers, tube bundle headers, or any ASME parts not manufactured and/or approved by Raypak will instantly void the ASME and CSA ratings of the vessel and any Raypak warranty on the vessel. Altering the ASME or CSA ratings of the vessel also violates national, state, and local approval codes.

Installations at Elevation

Rated inputs are suitable for up to 4500 feet elevation without de-rate. Consult the Factory for installations at any altitude in excess of 4500 feet.

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Contents Installation & Operating Instructions Page Contents Are important but not related to personal injury hazards Installations at Elevation Before InstallationProduct Receipt Model IdentificationComponent Locations-Back Component LocationsModel Burners per Valve Stages Fire at Stage General InformationModel Quantity Vent Size Burners Gas Valves Blowers Flue Water Time to Produce Serious Temp Burn General SafetyTime/Temperature Relationships in Scalds Installation Codes InstallationIndoor Installations Equipment BaseHeater Min. Clearance Recommended From Combustible Outdoor InstallationsCombustion and Ventilation Air InstallationsConventional Combustion Air Supply Indoor UnitsWater Piping Canadian InstallationsGeneral Relief Valve PipingHydronic Heating Dual Boiler-Primary/Secondary Piping Piping-Heating Boilers Domestic Hot Water PipingAir-Separation/Expansion Tank Three-Way ValvesSingle Heater-Domestic Hot Water with One Storage Tank Gas Supply Pool HeatingAutomatic Chlorinators and Chemical Feeders Winterizing Your HeaterGas Pressure Regulator Gas Supply Connection Gas Supply PressureCheck the Power Source Electrical Power ConnectionsSurge Protection Making the Electrical ConnectionsSingle Stage and 2-Stage Tankstat Electrical Connections-Domestic Hot WaterDefinition of Appliance Categories VentingVent Terminal Location Barometric DamperSupport of Vent Stack Table I Vent/Air Inlet Termination Clearances Canada Installations US InstallationsVenting Configurations Venting Installation TipsNatural Draft Vertical Vent Termination Natural Draft Vertical Venting System InstallationCategory Inches Length feet Model Appliance Certified Vent Size Max. VentingHorizontal Thru-wall Direct Vent Termination Venting Air Intake Certified Max Combustion Air Inlet Max. AirCategory Inches Length FeetHorizontal Thru-wall Direct Vent Termination Venting Min./Max Combustion Max. Air CertifiedCategory Inches Height InchesVertical Direct Vent Termination Outdoor InstallationVertical Direct Vent System Installation Ignition Control Module High Limit Manual ResetControls Low Water Cut Off Optional Flow SwitchWiring DIAGRAM-MODELS Initial START-UP PRE-START-UPStart-Up Main Burner AdjustmentSafety Inspection Operation Post START-UP CheckFollow-Up Operating InstructionsSuggested Minimum Maintenance Schedule MaintenanceTo Turn Off Gas To Appliance Yearly Beginning of each heating seasonInside Combustion Air Contamination AppendixMonthly QuarterlyCorporate Headquarters Page
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122-322 specifications

Raypak 122-322 is a cutting-edge pool and spa heater designed for optimal performance and efficiency. Known for its robust construction and reliable heating capabilities, this heater has become a preferred choice among pool owners.

One of the standout features of the Raypak 122-322 is its advanced copper fin tube heat exchanger. This innovative technology enhances the heater's efficiency by maximizing heat transfer while minimizing energy consumption. By efficiently circulating the water through the heat exchanger, the Raypak 122-322 quickly raises the temperature, allowing for an enjoyable swimming experience regardless of the weather.

The heater is equipped with a digital control system that allows for precise temperature adjustments. This user-friendly interface makes it easy to set and maintain the desired water temperature, promoting user convenience. The digital controls also provide diagnostic features, which simplify troubleshooting and maintenance, ensuring the heater operates smoothly for years to come.

Safety is a crucial aspect of the Raypak 122-322. It comes with a series of safety features, including a flame rollout switch, high limit switch, and a pressure switch that ensures the unit operates safely under various conditions. This focus on safety provides peace of mind for users, knowing that their heating system is designed with protective measures in place.

The Raypak 122-322 is environmentally friendly, designed to use less energy compared to conventional heating systems. Its efficient performance not only reduces operational costs but also lessens the overall environmental impact, making it a responsible choice for conscious consumers.

With a compact design, the Raypak 122-322 can fit easily into various installation spaces, making it versatile for numerous residential or commercial settings. Additionally, the unit is built with durable materials resistant to corrosion and weather conditions, ensuring longevity and minimal maintenance requirements.

Overall, the Raypak 122-322 stands out in the market due to its advanced features, safety mechanisms, energy efficiency, and ease of use. It exemplifies a perfect blend of innovation and reliability, making it an exceptional option for anyone looking to enhance their pool or spa experience.