Troy-Bilt 675B manual Forward Drive Belt Removal Installation, Removingthe ForwardDriveBelt

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moving partsto come to a complete stop, disconnectspark plug wire and move wire awayfrom WARNING: Beforeinspecting, cleaning or servicing the machine,shut off engine, wait for all

spark plug. Failureto follow these instructions can result in serious personal injury or property damage.

front of the unit (not the operator'sposi-

tion). If the belttension is correct, reinstall the belt cover and secureit with the two

nuts.

If the guide mark is aligned with the guide pin, or movesto the right side of the guide pin,then the belt is too loose andthe

tension must be readjustedas described next.

3.The reverseidler pulley (L, Figure5-13) regulatesthe tension that is appliedto the reversedrive belt (P). The following ad- justment will allow the reverseidler pulley to apply more tension to a loose belt.

4.Removethe belt cover.

5.Slipthe reversebelt (P,Figure5-13) off the engine-driven reverse (upper) pulley.

6.Onthe right side of the unit (asviewed from operator'sposition), removethe hair- pin cotter from the clevis pin (R, Figure 5- 13) that connectsthe reverseidler arm (K) to the reverseadjustable link. Push inward on the reverseidler arm (K) and remove the clevis pin (R).

7.There aretwo holes in the reversead-

justable link (S, Figure5-15). Push inward on the reverseidler arm (K) and installthe clevis pin (R)through the inner holein the reverseadjustablelink (S) andout through the single hole in the reverseidler arm (K). Securethe clevis pin with the hairpin cot- ter.

8.Reinstallthe reversebelt (P,Figure5-13) onthe reverse(upper) pulley,making sure

the belt is located to the inside of the re- verse idler pulley (L, Figure 5-13).

9.Reinstallthe belt cover and secure it with the two nuts.

IMPORTANT: If, in future tests for reversebelttension, the guide mark should againalign with or moveto the right side of the guide pin, it meansthat the reversebelt is worn beyond adjustment. Beforeinstalling a new belt, you must return the clevis pin to the OUTSIDEhole in the reverseadjustable link.

Forward Drive Belt Removal

and Installation

This model has two forward speeds(High

D B

FRONT.-II_

belt range; the rearmost groove is for the Low speedforward belt range.

A. Removingthe ForwardDriveBelt:

1.Stop the engine,allow it to cool and dis- connect the spark plug wire before work- ing nearthe belts.

2.Removethe reversedrive belt

following the Removing the ReverseDrive Beltinstructions in this section.

3.Movethe forward drive belt (B, Figure 5-16) completely off the engineforward drive pulley (D).

4.Slip the forward drive belt completely off the transmission drive pulley (C,Figure 5-16) by moving it to the front of the pul- ley.

5.Pullthe forward drive belt upand off the pulleys by feeding the bottom half of the belt in betweenthe engine andtransmis- sion pulleys.

B. Installingthe ForwardDriveBelt:

1.The reversedrive belt must beremoved before installing the forward drive belt.

2.Slipthe forward drive beltdown between the rearof the engineforward drive pulley (D,Figure5-16) andfeedthe bottom half in betweenthe engineand transmission pul- leys(see Figure5-17). Besure thatthe belt is to the inside of the forward idler pulley andforward belt guide (seeJ and I, Figure 5-12).

Figure5-16:Belt drivesystem.

and Low) and one reversespeed. The for- ward engine pulley (D, Figure 5-16) has two grooves for the two forward speeds. The reverseenginepulley (A, Figure5-16) has onegroove for the one reversespeed. The transmission pulley (C, Figure 5-16) has three grooves. The groove closest to the engineis for the reversebelt. The mid- dle groove is for the High speed forward

Figure5-15:Installingclevispinininsidehole ofreverseadjustablelink.

Figure5-17: Install forwarddrive belt over

rear of engine forwardpulley and bring lower haft of belt down and in frontof transmission

pulley.

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Contents 13/04 Formno -00586BFindingmodelnumber SafetyAlert Symbol SafetyTraining OperationOrinspections MaintenanceandStorageItawayfromthesparkplug.MoveWheel GearLevertoENGAGEOperatingSymbols SafetyDecalsHotSurfacesMovingBelts FastTools/ MaterialsNeeded For Assembly AssemblyHardwareBag PartsList Ref. Qty. DescriptionAttachforwardclutch Controlcable Attachreverseclutch ControlcableChecktransmissiongear OIL Level Whentension is correct, tighten the two jam nuts B securelyAttachwheelgearlever CheckairFeaturesandcontrols Tiller FeaturesForwardClutchLevers EngineControls To AdjustHandlebarHeightDepthRegulatorLever Recoil StarterStarting and Stopping Engine OperationStoppingtheEngine OperatingTillerContact your telephone Wheelsand tines, releaseboth leStoppingtheTiller andEngine ChangingBelt RangeSpeedsToChangefrom Lowto HighSpeed To Changefrom Highto LowSpeedLet the Tiller Dothe Work AvoidMaking Footprints Tilling DepthsAvoidTilling Soggy,Wet Soil With planning, you can ==..vpLoading and UnloadingtheTiller Clearingthe TinesRead the followingrecommendationsbeforetilling on slopes Tilling Up and DownSlopesVertical Tilling Wahning Do notEndCap Transmission Gear Oil Service MaintenanceCheckHardware Check Tire Air PressureAir CleanerService Spark Plug ServiceEngineCleaning Off SeasonStorage ToCheckandAdjustTensiononthe Forward DriveBelt CheckingAndAdjustingTensionOn DriveBelts Meansthe cuttingedges faceTo Checkand AdjustTensionon the Re- verse Drive Belt Forward Drive Belt Removal Installation Installingthe ForwardDriveBeltRemovingthe ForwardDriveBelt Installingthe ReverseDriveBelt Reverse Drive Belt RemovalRemovingthe ReverseDriveBelt Correction ProblemPartslist Handlebar Assembly and Control LeversDescription MODEL675BScrew, Ref , secures Reve rseForwardClutchCable 25, RefHexHd.Screw,546-18 x 2-1/4 BeltGuide,WireFormedBracket,ClutchCable Lockwasher-546See Note PartnoPartno Description GW-9572 GW-9944 GW-1714 La GW-9400 Lb GW-9401 GW-20718 GW-9301 1916597Shim,1-1J64I.D.,.O62thickA/R OilSealShim,asabove,but.OlOthickA/R WheelShaftIncl.Ref.6OFDENOTEST,NECUTT,NGEDGEI Transmission 618-04002 BarAssembly,DepthAdjustment RollPinspiral,1/4x1Hood,Tine Bracket,Hood&DepthRegulatorBumper 0EM-290-254 ROW Marker Attachment OptionalREF no TROY-BILTLLC, P.O. Box 361131, Cleveland, Ohio 44136-0019 TROY-BILT Tiller Lifetime Limited Warranty