Generac 0047210, 0047220, 0047230, 0047240, 0047250, 0047251, 0047252, 0047253, 0047260

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Section 2 — Installation

Guardian Liquid-cooled 15 kW, 20 kW and 25 kW Generators

NOTE:

Generac recommends the use of a Generac Power Systems “GTS” type transfer switch in conjunc- tion with this generator.

2.5EMERGENCY CIRCUIT ISOLATION

METHOD

This prevents overloading the generator by keeping electrical loads below the wattage/amperage capacity of the generator. If the generator is powering only crit- ical loads, within the wattage/amperage capacity, dur- ing utility power outages, consider using the emer- gency circuit isolation method.

Critical electrical loads are grouped together and wired into a separate “Emergency Distribution Panel.” Load circuits powered by that panel are with- in the wattage/amperage capacity of the generator set. When this method is used, it is difficult to overload the generator. The transfer switch must meet the fol- lowing requirements:

It must have an ampere rating equal to, or greater than, the total amperage rating of the emergency distribution panel circuit.

Have it installed between the building’s main dis- tribution panel and the emergency distribution panel.

2.6TOTAL CIRCUIT ISOLATION

METHOD

When a generator capable of powering all electrical loads in the circuit is to be installed, use the “Total Circuit Isolation Method.” It is possible for the gener- ator to be overloaded when this isolation method is employed. The following apply to the transfer switch in this type of system.

Ampere rating of the transfer switch must be equal to, or greater than, the ampere rating of the normal incoming utility service.

The transfer switch is installed between the utility service entrance and the building distribution panel.

2.7GROUNDING THE GENERATOR

The National Electrical Code requires the frame and external electrically conductive parts of this equip- ment to be properly connected to an approved earth ground and/or grounding rods. For that purpose, a GROUND LUG (Figure 2.2) is provided on the gener- ator mounting base. Consult a qualified electrician for grounding requirements in the area. Grounding procedures must meet local regulations.

DANGER

Do not connect the ground wire to any pipe that carries a flammable or explosive substance

– FIRE or an EXPLOSION may result.

Proper grounding helps protect personnel against electrical shock in the event of a ground fault condi- tion in the generator or in connected electrical devices. In addition, grounding helps dissipate static electricity that often builds up in ungrounded devices.

Figure 2.2 – Generator Grounding Lug (typical)

2.8GENERATOR AC NEUTRAL

CONNECTIONS

Generac Power Systems uses an UNGROUNDED AC neutral. Grounding is recommended only at the main service entrance. If the neutral wire is grounded and one of the phase loads becomes grounded, the exces- sive current opens the load circuit breaker or col- lapses the generator field. The actual result depends on the electrical characteristics of the particular installed generator.

2.9TRANSFER SWITCH START SIGNAL

CONNECTIONS

If the generator is to be installed with an automatic transfer switch, such as a Generac GTS-type switch, it is necessary to connect the two-wire start control system.

Connect the two-wire start signal from the automatic transfer switch to the automatic start connection, which is located in the right hand corner inside the control panel. Match wires 178 and 183 in the trans- fer switch to 178 and 183 on the terminal strip in the control panel. The conductors for the two-wire start circuit must be in their own conduit.

10 Generac® Power Systems, Inc.

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Contents Liquid-cooled, Prepackaged Standby Generators Authorized Service Dealer Location ‹ Operation and Maintenance‹ HOW to Obtain Service IntroductionIntroduction IFC Safety Rules General Hazards Electrical Hazards Transfer Switch GeneratorAutomatic System Operation Generator AC Connection Systems‹ 1.7.1 LOW OIL Pressure Switch ‹ 1.7.2 High Coolant Temperature Switch‹ 1.7.3 LOW Coolant Level Switch Engine Protective DevicesUnpacking Lifting the GeneratorSpecifications Reconfiguring the Fuel System‹ 1.10.1 Generator Specifications ‹ 1.10.2 Engine SpecificationsTorque Specifications Engine OIL RecommendationsCoolant Recommendations Generator Mounting Support Basic Standby Electric SystemGenerator Location ‹ 2.1.1 Nfpa StandardsTransfer Switch Start Signal Connections Emergency Circuit Isolation MethodTotal Circuit Isolation Method Grounding the GeneratorBattery Installation Preparation Before START-UP‹ 2.10.1 Vented Batteries ‹ 2.11.1 Prior to Initial START-UPUsing a Standard GTS Transfer Switch Control Console ComponentsManual Transfer START-UP Automatic Operation Weekly Exercise CycleEngine Heater Cooling System Overload Protection for Engine DC Electrical SystemChecking Fluid Levels ‹ 4.5.11 Changing the Engine AIR Cleaner ‹ 4.5.4 Inspect Cooling System‹ 4.5.5 Check Engine Coolant Level ‹ 4.5.6 Perform Visual InspectionMiscellaneous Maintenance ‹ 4.5.13 Coolant Change‹ 4.6.3 Battery Maintenance ‹ 4.6.4 Battery ReplacementScheduled Maintenance Service Maintenance Interval InformationLevel Maintenance Level Troubleshooting Points Problem Cause CorrectionGuardian Liquid-cooled 15 kW, 20 kW and 25 kW Generators Guardian Liquid-cooled 15 kW, 20 kW and 25 kW Generators Installation Diagram Section DC-VR Customer Connection 120/240V 1-PHASE Electrical Data Housing Governor Connector Connector Interface AssemblyCover Connector Housing ASM Motor StepperBASE,MOUNTING 1.5L STNRD&ACSTC Washer Shakeproof EXT 5/16 STLDampener Vibration Washer Flat 5/16 ZincRoof Cover Cable Weld Stud Under Assembly BASE-DOOR Ground Wire GRD Wire Assy 99HSBAssembly Cover Access Roof ACSTC&STND Cmprtmnt 1.5LWeld Stud Under Roof Panel for Access Cover Cable ASSEMBLY,BASE-DOOR Ground Wire ROOF, ACSTC&STND Cmprtmnt 1.5LSUPPORT, Radiator 1.5L Mitsu BRACE, Side 1.5L MitsuTo a Wire Assembly Screw Hhtt M5-0.8 X 12 BPWasher Flat #10 Zinc SilkscHardware Switch OIL Pressure ARM Adjust AlternatorGround Wire Starter ENGINE-1.5L16 7 Tank Coolant Recovery Radiator 1.5LVenturi 1.5L Modine Guard FAN 1.5L ModineVapor Cover AIR Cleaner GASKET, AIR Cleaner AdapterWeldment Mounting Base Flange Fuel InletTo Engine Crankshaft Housing Blower Assy Rotor 10KWAssy Rotor 15KW Assy Rotor 20KWASSY,WIRE#16 RED BOOT, Battery CableBRACKET, Battery Hold Down Battery Post Cover RED+Manifold Exhaust 1.5L Nipple TOE 1.5NPTX5.5 BLK IronSaddle 2 Inch PIPE,EXHAUST 1.5L STNDRD&ACSTCYour Warranty Rights and Obligations MANUFACTURER’S Emission Control System Warranty CoveragePURCHASER’S/OWNER’S Warranty Responsibilities Emission Control System Warranty Emission Related Parts Include the FollowingWarranty Schedule This Warranty Shall not Apply to the Following

0047210, 0047220, 0047230, 0047240, 0047250, 0047251, 0047252, 0047253, 0047260 specifications

Generac is renowned for its innovation in the power generation industry, and their range of generators—including models 0047210, 0047220, 0047230, 0047240, 0047250, 0047251, 0047252, 0047253, and 0047260—showcase advanced technologies and functionality that meet diverse power needs.

One of the standout features of these models is the use of Generac’s G-Force Engine, specifically designed for reliability and longevity. This engine is notorious for its durability, capable of handling demanding workloads and proving to be more efficient than typical engines found in similar generators. It provides quick start times, lower emissions, and is built to withstand extended operational cycles.

Another notable technology in these models is the Quiet-Test™ mode, which enables the generator to run at a lower RPM while it performs an exercise routine. This feature not only reduces noise during operation but also conserves fuel, making it an eco-friendly option that doesn’t compromise on performance.

The generators are equipped with advanced monitoring and control features, including the Mobile Link™ application compatibility. This allows users to monitor the status of their generator remotely via a smartphone or tablet, offering peace of mind and real-time access to the generator's operational functioning. This connectivity also enables the user to receive alerts and notifications about maintenance needs or when the generator is in need of attention.

In terms of design, these models boast a robust steel enclosure that offers superior protection against the elements, thereby enhancing durability and ensuring efficient operation regardless of weather conditions. The enclosures also come with a weather-resistant finish, making them suitable for outdoor installation.

Moreover, the generators feature a well-thought-out installation process with easily accessible controls and noise-reduction technology, which helps minimize disturbances for residential applications. They also offer multiple power outputs, catering to varied energy needs, from essential home appliances to larger devices.

Safety is a core consideration with Generac models, and features such as the automatic shutdown mechanism prevent overheating, ensuring operational safety during use. Coupled with an efficient fuel consumption rate, these generators stand out as impeccable solutions for power backup in homes and businesses alike.

The series exemplifies Generac’s commitment to excellence in power solutions, integrating user-friendly technology, efficient performance, and top-tier safety into compact, durable designs. Users can rely on models 0047210 to 0047260 for dependable power generation tailored to their specific needs.