Generac 0047210, 0047220, 0047230, 0047240, 0047250, 0047251, 0047252, 0047253, 0047260

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IMPORTANT SAFETY INSTRUCTIONS

Guardian Liquid-cooled 15 kW, 20 kW and 25 kW Generators

Inspect the generator regularly, and promptly repair or replace all worn, damaged or defective parts using only factory-approved parts.

Before performing any maintenance on the generator, disconnect its battery cables to prevent accidental start-up. Disconnect the cable from the battery post indicated by a NEGATIVE, NEG or (–) first. Reconnect that cable last.

Never use the generator or any of its parts as a step. Stepping on the unit can stress and break parts, and may result in dangerous operating conditions from leaking exhaust gases, fuel leakage, oil leakage, etc.

ELECTRICAL HAZARDS

All generators covered by this manual produce dan- gerous electrical voltages and can cause fatal electrical shock. Utility power delivers extremely high and dan- gerous voltages to the transfer switch as well as the standby generator. Avoid contact with bare wires, ter- minals, connections, etc., on the generator as well as the transfer switch, if applicable. Ensure all appropri- ate covers, guards and barriers are in place before operating the generator. If work must be done around an operating unit, stand on an insulated, dry surface to reduce shock hazard.

Do not handle any kind of electrical device while standing in water, while barefoot, or while hands or feet are wet. DANGEROUS ELECTRICAL SHOCK MAY RESULT.

If people must stand on metal or concrete while installing, operating, servicing, adjusting or repairing this equipment, place insulative mats over a dry wooden platform. Work on the equipment only while standing on such insulative mats.

The National Electrical Code (NEC), Article 250 requires the frame and external electrically conduc- tive parts of the generator to be connected to an approved earth ground and/or grounding rods. This grounding will help prevent dangerous electrical shock that might be caused by a ground fault condi- tion in the generator set or by static electricity. Never disconnect the ground wire.

Wire gauge sizes of electrical wiring, cables and cord sets must be adequate to handle the maximum elec- trical current (ampacity) to which they will be sub- jected.

Before installing or servicing this (and related) equip- ment, make sure that all power voltage supplies are positively turned off at their source. Failure to do so will result in hazardous and possibly fatal electrical shock.

Connecting this unit to an electrical system normally supplied by an electric utility shall be by means of a transfer switch so as to isolate the generator electric system from the electric utility distribution system when the generator is operating. Failure to isolate the two electric system power sources from each other by such means will result in damage to the generator and may also result in injury or death to utility power workers due to backfeed of electrical energy.

Generators installed with an automatic transfer switch will crank and start automatically when nor- mal (utility) source voltage is removed or is below an acceptable preset level. To prevent such automatic start-up and possible injury to personnel, disable the generator’s automatic start circuit (battery cables, etc.) before working on or around the unit. Then, place a “Do Not Operate” tag on the generator control panel and on the transfer switch.

In case of accident caused by electric shock, immedi- ately shut down the source of electrical power. If this is not possible, attempt to free the victim from the live conductor. AVOID DIRECT CONTACT WITH THE VICTIM. Use a nonconducting implement, such as a dry rope or board, to free the victim from the live conductor. If the victim is unconscious, apply first aid and get immediate medical help.

Never wear jewelry when working on this equipment. Jewelry can conduct electricity resulting in electric shock, or may get caught in moving components causing injury.

FIRE HAZARDS

Keep a fire extinguisher near the generator at all times. Do NOT use any carbon tetra-chloride type extinguisher. Its fumes are toxic, and the liquid can deteriorate wiring insulation. Keep the extinguisher properly charged and be familiar with its use. Consult the local fire department for any questions pertaining to fire extinguishers.

EXPLOSION HAZARDS

Properly ventilate any room or building housing the generator to prevent build-up of explosive gas.

Do not smoke around the generator. Wipe up any fuel or oil spills immediately. Ensure that no combustible materials are left in the generator compartment, or on or near the generator, as FIRE or EXPLOSION may result. Keep the area surrounding the generator clean and free from debris.

Generac generator sets may operate using one of sev- eral types of fuels. All fuel types are potentially FLAM- MABLE and/or EXPLOSIVE and should be handled with care. Comply with all laws regulating the storage and handling of fuels. Inspect the unit’s fuel system frequently and correct any leaks immediately. Fuel supply lines must be properly installed, purged and leak tested according to applicable fuel-gas codes before placing this equipment into service.

Diesel fuels are highly FLAMMABLE. Gaseous fluids such as natural gas and liquid propane (LP) gas are extremely EXPLOSIVE. Natural gas is lighter than air, and LP gas is heavier than air. Install leak detectors accordingly.

Generac® Power Systems, Inc. 3

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Contents Liquid-cooled, Prepackaged Standby Generators ‹ Operation and Maintenance Authorized Service Dealer Location‹ HOW to Obtain Service IntroductionIntroduction IFC Safety Rules General Hazards Electrical Hazards Generator Transfer SwitchAutomatic System Operation Generator AC Connection Systems‹ 1.7.2 High Coolant Temperature Switch ‹ 1.7.1 LOW OIL Pressure Switch‹ 1.7.3 LOW Coolant Level Switch Engine Protective DevicesLifting the Generator UnpackingReconfiguring the Fuel System Specifications‹ 1.10.1 Generator Specifications ‹ 1.10.2 Engine SpecificationsCoolant Recommendations Torque SpecificationsEngine OIL Recommendations Basic Standby Electric System Generator Mounting SupportGenerator Location ‹ 2.1.1 Nfpa StandardsEmergency Circuit Isolation Method Transfer Switch Start Signal ConnectionsTotal Circuit Isolation Method Grounding the GeneratorPreparation Before START-UP Battery Installation‹ 2.10.1 Vented Batteries ‹ 2.11.1 Prior to Initial START-UPControl Console Components Using a Standard GTS Transfer SwitchWeekly Exercise Cycle Manual Transfer START-UP Automatic OperationEngine Heater Checking Fluid Levels Cooling SystemOverload Protection for Engine DC Electrical System ‹ 4.5.4 Inspect Cooling System ‹ 4.5.11 Changing the Engine AIR Cleaner‹ 4.5.5 Check Engine Coolant Level ‹ 4.5.6 Perform Visual Inspection‹ 4.5.13 Coolant Change Miscellaneous Maintenance‹ 4.6.4 Battery Replacement ‹ 4.6.3 Battery MaintenanceService Maintenance Interval Information Scheduled MaintenanceLevel Maintenance Level Problem Cause Correction Troubleshooting PointsGuardian Liquid-cooled 15 kW, 20 kW and 25 kW Generators Guardian Liquid-cooled 15 kW, 20 kW and 25 kW Generators Installation Diagram Section DC-VR Customer Connection 120/240V 1-PHASE Electrical Data Connector Interface Assembly Housing Governor ConnectorCover Connector Housing ASM Motor StepperWasher Shakeproof EXT 5/16 STL BASE,MOUNTING 1.5L STNRD&ACSTCDampener Vibration Washer Flat 5/16 ZincRoof Cover Cable Weld Stud Under GRD Wire Assy 99HSB Assembly BASE-DOOR Ground WireAssembly Cover Access Roof ACSTC&STND Cmprtmnt 1.5LWeld Stud Under Roof Panel for Access Cover Cable ROOF, ACSTC&STND Cmprtmnt 1.5L ASSEMBLY,BASE-DOOR Ground WireSUPPORT, Radiator 1.5L Mitsu BRACE, Side 1.5L MitsuTo a Screw Hhtt M5-0.8 X 12 BP Wire AssemblyWasher Flat #10 Zinc SilkscHardware ARM Adjust Alternator Switch OIL PressureGround Wire Starter ENGINE-1.5L16 7 Radiator 1.5L Tank Coolant RecoveryVenturi 1.5L Modine Guard FAN 1.5L ModineVapor GASKET, AIR Cleaner Adapter Cover AIR CleanerWeldment Mounting Base Flange Fuel InletTo Engine Crankshaft Assy Rotor 10KW Housing BlowerAssy Rotor 15KW Assy Rotor 20KWBOOT, Battery Cable ASSY,WIRE#16 REDBRACKET, Battery Hold Down Battery Post Cover RED+Nipple TOE 1.5NPTX5.5 BLK Iron Manifold Exhaust 1.5LSaddle 2 Inch PIPE,EXHAUST 1.5L STNDRD&ACSTCPURCHASER’S/OWNER’S Warranty Responsibilities Your Warranty Rights and ObligationsMANUFACTURER’S Emission Control System Warranty Coverage Emission Related Parts Include the Following Emission Control System WarrantyThis Warranty Shall not Apply to the Following Warranty Schedule

0047210, 0047220, 0047230, 0047240, 0047250, 0047251, 0047252, 0047253, 0047260 specifications

Generac is renowned for its innovation in the power generation industry, and their range of generators—including models 0047210, 0047220, 0047230, 0047240, 0047250, 0047251, 0047252, 0047253, and 0047260—showcase advanced technologies and functionality that meet diverse power needs.

One of the standout features of these models is the use of Generac’s G-Force Engine, specifically designed for reliability and longevity. This engine is notorious for its durability, capable of handling demanding workloads and proving to be more efficient than typical engines found in similar generators. It provides quick start times, lower emissions, and is built to withstand extended operational cycles.

Another notable technology in these models is the Quiet-Test™ mode, which enables the generator to run at a lower RPM while it performs an exercise routine. This feature not only reduces noise during operation but also conserves fuel, making it an eco-friendly option that doesn’t compromise on performance.

The generators are equipped with advanced monitoring and control features, including the Mobile Link™ application compatibility. This allows users to monitor the status of their generator remotely via a smartphone or tablet, offering peace of mind and real-time access to the generator's operational functioning. This connectivity also enables the user to receive alerts and notifications about maintenance needs or when the generator is in need of attention.

In terms of design, these models boast a robust steel enclosure that offers superior protection against the elements, thereby enhancing durability and ensuring efficient operation regardless of weather conditions. The enclosures also come with a weather-resistant finish, making them suitable for outdoor installation.

Moreover, the generators feature a well-thought-out installation process with easily accessible controls and noise-reduction technology, which helps minimize disturbances for residential applications. They also offer multiple power outputs, catering to varied energy needs, from essential home appliances to larger devices.

Safety is a core consideration with Generac models, and features such as the automatic shutdown mechanism prevent overheating, ensuring operational safety during use. Coupled with an efficient fuel consumption rate, these generators stand out as impeccable solutions for power backup in homes and businesses alike.

The series exemplifies Generac’s commitment to excellence in power solutions, integrating user-friendly technology, efficient performance, and top-tier safety into compact, durable designs. Users can rely on models 0047210 to 0047260 for dependable power generation tailored to their specific needs.