Generac 0047210, 0047220, 0047230, 0047240, 0047250, 0047251, 0047252, 0047253, 0047260

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Table of Contents

Guardian Liquid-cooled 15 kW, 20 kW and 25 kW Generators

INTRODUCTION

IFC

SAFETY RULES

2

Section 1 — GENERAL

 

 

INFORMATION

4

1.1

Generator

4

1.2

Transfer Switch

4

1.3

Automatic System Operation

4

1.4

Generator AC Connection Systems

4

1.5

Main Circuit Breaker

4

1.6

Generator Fuel System

4

1.7

Engine Protective Devices

5

1.8

Unpacking

6

1.9

Lifting the Generator

6

1.10

Specifications

7

1.11

Fuel Consumption

7

1.12

Reconfiguring the Fuel System

7

1.13

Torque Specifications

8

1.14

Engine Oil Recommendations

8

1.15

Coolant Recommendations

8

1.16

Before Installation

8

Section 2 — INSTALLATION

8

2.1

Standby Generator Installation

8

2.2

Generator Location

9

2.3

Generator Mounting and Support

9

2.4

Basic Standby Electric System

9

2.5

Emergency Circuit Isolation Method

10

2.6

Total Circuit Isolation Method

10

2.7

Grounding the Generator

10

2.8

Generator AC Neutral Connections

10

2.9

Transfer Switch Start Signal Connections

..10

2.10

Battery Installation

11

2.11

Preparation Before Start-Up

11

Section 3 — OPERATION

12

3.1

Using a Standard “GTS” Transfer Switch....

12

3.2

Control Console Components

12

3.3

Manual Transfer and Startup

13

3.4

Automatic Operation

13

3.5

Weekly Exercise Cycle

13

3.6

Engine Heater

14

Section 4 — MAINTENANCE

14

4.1Maintenance Performed by Authorized

Service Facilities

14

4.2 Cooling System

15

4.3Overload Protection for Engine DC

Electrical System

15

4.4 Checking Fluid Levels

15

4.5Maintenance Owner/Operator

 

Can Perform

15

4.6

Miscellaneous Maintenance

17

4.7

Scheduled Maintenance

19

Section 5 — TROUBLESHOOTING

22

5.1

Troubleshooting Points

22

Section 6

— NOTES

23

Section 7

— INSTALLATION

 

 

 

DIAGRAM

25

Section 8

— ELECTRICAL DATA

26

Section 9

— EXPLODED VIEWS AND

 

 

 

PARTS LISTS

30

Section 10 — WARRANTY

48

Generac® Power Systems, Inc. 1

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Contents Liquid-cooled, Prepackaged Standby Generators Introduction Authorized Service Dealer Location‹ Operation and Maintenance ‹ HOW to Obtain ServiceIntroduction IFC Safety Rules General Hazards Electrical Hazards Generator AC Connection Systems Transfer SwitchGenerator Automatic System OperationEngine Protective Devices ‹ 1.7.1 LOW OIL Pressure Switch‹ 1.7.2 High Coolant Temperature Switch ‹ 1.7.3 LOW Coolant Level SwitchLifting the Generator Unpacking‹ 1.10.2 Engine Specifications SpecificationsReconfiguring the Fuel System ‹ 1.10.1 Generator SpecificationsTorque Specifications Engine OIL RecommendationsCoolant Recommendations ‹ 2.1.1 Nfpa Standards Generator Mounting SupportBasic Standby Electric System Generator LocationGrounding the Generator Transfer Switch Start Signal ConnectionsEmergency Circuit Isolation Method Total Circuit Isolation Method‹ 2.11.1 Prior to Initial START-UP Battery InstallationPreparation Before START-UP ‹ 2.10.1 Vented BatteriesControl Console Components Using a Standard GTS Transfer SwitchWeekly Exercise Cycle Manual Transfer START-UP Automatic OperationEngine Heater Cooling System Overload Protection for Engine DC Electrical SystemChecking Fluid Levels ‹ 4.5.6 Perform Visual Inspection ‹ 4.5.11 Changing the Engine AIR Cleaner‹ 4.5.4 Inspect Cooling System ‹ 4.5.5 Check Engine Coolant Level‹ 4.5.13 Coolant Change Miscellaneous Maintenance‹ 4.6.4 Battery Replacement ‹ 4.6.3 Battery MaintenanceService Maintenance Interval Information Scheduled MaintenanceLevel Maintenance Level Problem Cause Correction Troubleshooting PointsGuardian Liquid-cooled 15 kW, 20 kW and 25 kW Generators Guardian Liquid-cooled 15 kW, 20 kW and 25 kW Generators Installation Diagram Section DC-VR Customer Connection 120/240V 1-PHASE Electrical Data ASM Motor Stepper Housing Governor ConnectorConnector Interface Assembly Cover Connector HousingWasher Flat 5/16 Zinc BASE,MOUNTING 1.5L STNRD&ACSTCWasher Shakeproof EXT 5/16 STL Dampener VibrationRoof Cover Cable Weld Stud Under Roof ACSTC&STND Cmprtmnt 1.5L Assembly BASE-DOOR Ground WireGRD Wire Assy 99HSB Assembly Cover AccessWeld Stud Under Roof Panel for Access Cover Cable BRACE, Side 1.5L Mitsu ASSEMBLY,BASE-DOOR Ground WireROOF, ACSTC&STND Cmprtmnt 1.5L SUPPORT, Radiator 1.5L MitsuTo a Silksc Wire AssemblyScrew Hhtt M5-0.8 X 12 BP Washer Flat #10 ZincHardware ENGINE-1.5L Switch OIL PressureARM Adjust Alternator Ground Wire Starter16 7 Guard FAN 1.5L Modine Tank Coolant RecoveryRadiator 1.5L Venturi 1.5L ModineVapor Flange Fuel Inlet Cover AIR CleanerGASKET, AIR Cleaner Adapter Weldment Mounting BaseTo Engine Crankshaft Assy Rotor 20KW Housing BlowerAssy Rotor 10KW Assy Rotor 15KWBattery Post Cover RED+ ASSY,WIRE#16 REDBOOT, Battery Cable BRACKET, Battery Hold DownPIPE,EXHAUST 1.5L STNDRD&ACSTC Manifold Exhaust 1.5LNipple TOE 1.5NPTX5.5 BLK Iron Saddle 2 InchYour Warranty Rights and Obligations MANUFACTURER’S Emission Control System Warranty CoveragePURCHASER’S/OWNER’S Warranty Responsibilities Emission Related Parts Include the Following Emission Control System WarrantyThis Warranty Shall not Apply to the Following Warranty Schedule