Generac 0047210, 0047220, 0047230, 0047240, 0047250, 0047251, 0047252, 0047253, 0047260

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INTRODUCTION

Thank you for purchasing this model of the standby generator set product line by Generac Power Systems.

Every effort was expended to make sure that the information and instructions in this manual are both accurate and current at the time the manual was writ- ten. However, the manufacturer reserves the right to change, alter or otherwise improve this product(s) at any time without prior notice.

‹READ THIS MANUAL THOROUGHLY

If any portion of this manual is not understood, con- tact the nearest Generac Authorized Service Dealer for starting, operating and servicing procedures.

Throughout this publication, and on tags and decals affixed to the generator, DANGER, WARNING, CAUTION and NOTE blocks are used to alert person- nel to special instructions about a particular service or operation that may be hazardous if performed incor- rectly or carelessly. Observe them carefully. Their defi- nitions are as follows:

DANGER

After this heading, read instructions that, if not strictly complied with, will result in personal injury or property damage.

After this heading, read instructions that, if not strictly complied with, may result in personal injury or property damage.

After this heading, read instructions that, if not strictly complied with, could result in damage to equipment and/or property.

NOTE:

After this heading, read explanatory statements that require special emphasis.

These safety warnings cannot eliminate the hazards that they indicate. Common sense and strict compli- ance with the special instructions while performing the service are essential to preventing accidents.

Four commonly used safety symbols accompany the DANGER, WARNING and CAUTION blocks. The type of information each indicates is as follows:

This symbol points out important safety informa-

!tion that, if not followed, could endanger personal safety and/or property of others.

This symbol points out potential explosion hazard.

This symbol points out potential fire hazard.

This symbol points out potential electrical shock hazard.

The operator is responsible for proper and safe use of the equipment. Generac strongly recommends that the operator read this Owner's Manual and thor- oughly understand all instructions before using this equipment. Generac also strongly recommends instructing other users to properly start and operate the unit. This prepares them if they need to operate the equipment in an emergency.

‹OPERATION AND MAINTENANCE

It is the operator's responsibility to perform all safety checks, to make sure that all maintenance for safe operation is performed promptly, and to have the equipment checked periodically by a Generac Authorized Service Dealer. Normal maintenance serv- ice and replacement of parts are the responsibility of the owner/operator and, as such, are not considered defects in materials or workmanship within the terms of the warranty. Individual operating habits and usage contribute to the need for maintenance service.

Proper maintenance and care of the generator ensure a minimum number of problems and keep operating expenses at a minimum. See a Generac Authorized Service Dealer for service aids and accessories.

Operating instructions presented in this manual assume that the standby electric system has been installed by a Generac Authorized Service Dealer or other competent, qualified contractor. Installation of this equipment is not a “do-it-yourself” project.

‹HOW TO OBTAIN SERVICE

When the generator requires servicing or repairs, contact a Generac Authorized Service Dealer for assistance. Service technicians are factory-trained and are capable of handling all of servicing needs.

When contacting a Generac Authorized Service Dealer about parts and service, always supply the complete model number of the unit as given on the front cover of this manual or on the DATA LABEL affixed to the unit.

AUTHORIZED SERVICE

DEALER LOCATION

To locate the nearest GENERAC AUTHORIZED

SERVICE DEALER, please call this number:

1-800-333-1322

OR

Locate us on the web at:

www.generac.com

Generac® Power Systems, Inc.

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Contents Liquid-cooled, Prepackaged Standby Generators ‹ HOW to Obtain Service Authorized Service Dealer Location‹ Operation and Maintenance IntroductionIntroduction IFC Safety Rules General Hazards Electrical Hazards Automatic System Operation Transfer SwitchGenerator Generator AC Connection Systems‹ 1.7.3 LOW Coolant Level Switch ‹ 1.7.1 LOW OIL Pressure Switch‹ 1.7.2 High Coolant Temperature Switch Engine Protective DevicesUnpacking Lifting the Generator‹ 1.10.1 Generator Specifications SpecificationsReconfiguring the Fuel System ‹ 1.10.2 Engine SpecificationsCoolant Recommendations Torque SpecificationsEngine OIL Recommendations Generator Location Generator Mounting SupportBasic Standby Electric System ‹ 2.1.1 Nfpa StandardsTotal Circuit Isolation Method Transfer Switch Start Signal ConnectionsEmergency Circuit Isolation Method Grounding the Generator‹ 2.10.1 Vented Batteries Battery InstallationPreparation Before START-UP ‹ 2.11.1 Prior to Initial START-UPUsing a Standard GTS Transfer Switch Control Console ComponentsManual Transfer START-UP Automatic Operation Weekly Exercise CycleEngine Heater Checking Fluid Levels Cooling SystemOverload Protection for Engine DC Electrical System ‹ 4.5.5 Check Engine Coolant Level ‹ 4.5.11 Changing the Engine AIR Cleaner‹ 4.5.4 Inspect Cooling System ‹ 4.5.6 Perform Visual InspectionMiscellaneous Maintenance ‹ 4.5.13 Coolant Change‹ 4.6.3 Battery Maintenance ‹ 4.6.4 Battery ReplacementScheduled Maintenance Service Maintenance Interval InformationLevel Maintenance Level Troubleshooting Points Problem Cause CorrectionGuardian Liquid-cooled 15 kW, 20 kW and 25 kW Generators Guardian Liquid-cooled 15 kW, 20 kW and 25 kW Generators Installation Diagram Section DC-VR Customer Connection 120/240V 1-PHASE Electrical Data Cover Connector Housing Housing Governor ConnectorConnector Interface Assembly ASM Motor StepperDampener Vibration BASE,MOUNTING 1.5L STNRD&ACSTCWasher Shakeproof EXT 5/16 STL Washer Flat 5/16 ZincRoof Cover Cable Weld Stud Under Assembly Cover Access Assembly BASE-DOOR Ground WireGRD Wire Assy 99HSB Roof ACSTC&STND Cmprtmnt 1.5LWeld Stud Under Roof Panel for Access Cover Cable SUPPORT, Radiator 1.5L Mitsu ASSEMBLY,BASE-DOOR Ground WireROOF, ACSTC&STND Cmprtmnt 1.5L BRACE, Side 1.5L MitsuTo a Washer Flat #10 Zinc Wire AssemblyScrew Hhtt M5-0.8 X 12 BP SilkscHardware Ground Wire Starter Switch OIL PressureARM Adjust Alternator ENGINE-1.5L16 7 Venturi 1.5L Modine Tank Coolant RecoveryRadiator 1.5L Guard FAN 1.5L ModineVapor Weldment Mounting Base Cover AIR CleanerGASKET, AIR Cleaner Adapter Flange Fuel InletTo Engine Crankshaft Assy Rotor 15KW Housing BlowerAssy Rotor 10KW Assy Rotor 20KWBRACKET, Battery Hold Down ASSY,WIRE#16 REDBOOT, Battery Cable Battery Post Cover RED+Saddle 2 Inch Manifold Exhaust 1.5LNipple TOE 1.5NPTX5.5 BLK Iron PIPE,EXHAUST 1.5L STNDRD&ACSTCPURCHASER’S/OWNER’S Warranty Responsibilities Your Warranty Rights and ObligationsMANUFACTURER’S Emission Control System Warranty Coverage Emission Control System Warranty Emission Related Parts Include the FollowingWarranty Schedule This Warranty Shall not Apply to the Following

0047210, 0047220, 0047230, 0047240, 0047250, 0047251, 0047252, 0047253, 0047260 specifications

Generac is renowned for its innovation in the power generation industry, and their range of generators—including models 0047210, 0047220, 0047230, 0047240, 0047250, 0047251, 0047252, 0047253, and 0047260—showcase advanced technologies and functionality that meet diverse power needs.

One of the standout features of these models is the use of Generac’s G-Force Engine, specifically designed for reliability and longevity. This engine is notorious for its durability, capable of handling demanding workloads and proving to be more efficient than typical engines found in similar generators. It provides quick start times, lower emissions, and is built to withstand extended operational cycles.

Another notable technology in these models is the Quiet-Test™ mode, which enables the generator to run at a lower RPM while it performs an exercise routine. This feature not only reduces noise during operation but also conserves fuel, making it an eco-friendly option that doesn’t compromise on performance.

The generators are equipped with advanced monitoring and control features, including the Mobile Link™ application compatibility. This allows users to monitor the status of their generator remotely via a smartphone or tablet, offering peace of mind and real-time access to the generator's operational functioning. This connectivity also enables the user to receive alerts and notifications about maintenance needs or when the generator is in need of attention.

In terms of design, these models boast a robust steel enclosure that offers superior protection against the elements, thereby enhancing durability and ensuring efficient operation regardless of weather conditions. The enclosures also come with a weather-resistant finish, making them suitable for outdoor installation.

Moreover, the generators feature a well-thought-out installation process with easily accessible controls and noise-reduction technology, which helps minimize disturbances for residential applications. They also offer multiple power outputs, catering to varied energy needs, from essential home appliances to larger devices.

Safety is a core consideration with Generac models, and features such as the automatic shutdown mechanism prevent overheating, ensuring operational safety during use. Coupled with an efficient fuel consumption rate, these generators stand out as impeccable solutions for power backup in homes and businesses alike.

The series exemplifies Generac’s commitment to excellence in power solutions, integrating user-friendly technology, efficient performance, and top-tier safety into compact, durable designs. Users can rely on models 0047210 to 0047260 for dependable power generation tailored to their specific needs.