Generac 0047210, 0047220, 0047230, 0047240, 0047250, 0047251, 0047252, 0047253, 0047260

Page 41

Section 9 - Exploded Views and Parts

Guardian Liquid-cooled 15 kW, 20 kW and 25 kW Generators

Engine — Drawing No. 0E1228-D

ITEM

PART NO.

QTY.

DESCRIPTION

 

ITEM

PART NO.

QTY.

DESCRIPTION

1

0A4531

1

ENGINE-1.5L

43

039253

4

SCREW HHC M8-1.25 X 20 G8.8

2

022473

2

WASHER FLAT 1/4 ZINC

44

0A5110

1

PIPE WATER-INLET

4

0A45310258

1

GASKET-EXHAUST MANIFOLD

45

0A7006

1

O-RING 1-1/16 X 1-5/16 X 1/8

5

0A4355

1

MANIFOLD-EXHAUST

46

025507

2

WASHER SHAKEPROOF EXT 7/16

6

0E2632

1

HEAT SHIELD EXH 1.5L

 

 

 

 

STL

7

022097

8

WASHER LOCK M6-1/4

47

022500B

2

SPACER .41 X .75 X .25 ST/ZNC

8

022507

2

SCREW HHC 1/4-20 X 1/2 G5

48

0A8584

1

SWITCH OIL PRESSURE

9

052212

2

SCREW HHC M10-1.25 X 25 G8.8

49

036277

1

ELBOW 90D STREET 1/8

10

046526

4

WASHER-LOCK-M10

50

042574

1

ADAPTOR 1/8 NPTF TO 1/8-28

11

022131

20

WASHER FLAT 3/8 ZINC

51

026073A

1

PLUG STD PIPE 1/4 STEEL SQ HD

12

0C2499

2

STAMPING ENG FOOT

52

0A6701

1

SCREW HHC M10-1.5 X 110 G8.8

13

055993

1

SPACER .41 X .75 X .12 STL/ZNC

53

039414

1

SCREW HHC M8-1.25 X 35 G8.8

14

045772

1

NUT HEX M10-1.5 G8 YEL CHR

54

0A5568

1

SCREW HHC M12-1.25 X 55 G8.8

15

023586

2

SCREW SHC 5/16-18 X 2 G8.8 NZ

55

051769

1

WASHER LOCK M12

16

020692

1

STARTER-12V

56

0A4804

1

PULLEY-CRANKSHAFT (1800 RPM)

17

0A7005

2

SPACER .56 X 1 X .37 ST/ZNC

 

 

 

 

BUILT PRIOR TO 11/20/02

18

052243

1

SCREW HHC M10-1.5 X 60 G8.8

 

 

0A4804A

1

PULLEY-CRANKSHAFT (1800 RPM)

19

0A4772

1

ENGINE PLATE

 

 

 

 

BUILT AFTER 11/20/02

20

070901

2

SLEEVE DOWEL BLHSG

 

 

0A4800

1

PULLEY-CRANKSHAFT (3600 RPM)

21

051735

3

SCREW HHC M10-1.5 X 70 G8.8

 

 

 

 

BUILT PRIOR TO 11/20/02

22

056768

3

SCREW HHC M10-1.5 X 90 G8.8

 

 

0A4800A

1

PULLEY-CRANKSHAFT (3600 RPM)

23

022145

9

WASHER FLAT 5/16 ZINC

 

 

 

 

BUILT AFTER 11/20/02

24

022129

18

WASHER LOCK M8-5/16

57

0A5839

1

BRACKET - ALT SUPPRT

25

022259

2

NUT HEX 5/16-18 STEEL

58

0A1354B

1

DC ALTERNATOR-12V

26

052213

11

SCREW HHC M10-1.25 X 20 G8.8

59

0A4839

1

ARM ADJUST ALTERNATOR

27

047411

2

SCREW HHC M6-1.0 X 16 G8.8

60

055816

4

SCREW HHC M6-1.0 X 70 G8.8

28

052830

1

SCREW HHC M10-1.25 X 45 G8.8

61

049811

9

WASHER FLAT M6

30

045771

12

NUT HEX M8-1.25 G8 YEL CHR

62

0E1936

1

FAN COOLING 15"

31

058306

5

SCREW SHC M8-1.25 X 25 G12.9

63

0A2628

1

PULLEY - FAN 95 DIA

32

030795

2

SCREW HHC 5/16-18 X 1 G5

64

0A5275

1

V-BELT 3/8 X 32-1/8 1.5L

33

0A2711A

1

ADAPTER-THERMOSTAT

 

 

0A5586

1

V-BELT 3/8 X 28.9 1.5L

34

048665

1

GASKET THERMOSTAT

65

0A4814

1

SPACER PULLEY

35

075885

1

THERMOSTAT 195 DEG

66

0A45310244

1

FILTER OIL

36

0A45310257

1

GASKET INLET MANIFOLD

67

0C1852

1

ADAPTER DRAIN OIL

37

0E1100

1

MANIFOLD INTAKE MACHINED

68

0912970066

1

GROUND WIRE (STARTER)

38

057522

1

SENSOR COOLANT LEVEL

69

070928

1

CLAMP HOSE - OIL DRAIN

39

0A6751

1

SW-TMP 245 DEG 3/8 NPT

70

069860C

1

HOSE ASM.-OIL DRAIN

40

034339

1

BARBED EL 90 3/8 NPT X 5/8

71

069811

1

CAP HEX 1/4NPT BRASS

41

026925

1

PLUG STD PIPE 3/8 STEEL SQ HD

72

075443

2

SCREW CRMPTIT 1/4-20 X 5/8

42

061012

1

PLUG STD PIPE 1/8 SCKT HD

 

 

 

 

 

Generac® Power Systems, Inc. 39

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Contents Liquid-cooled, Prepackaged Standby Generators ‹ Operation and Maintenance Authorized Service Dealer Location‹ HOW to Obtain Service IntroductionIntroduction IFC Safety Rules General Hazards Electrical Hazards Generator Transfer SwitchAutomatic System Operation Generator AC Connection Systems‹ 1.7.2 High Coolant Temperature Switch ‹ 1.7.1 LOW OIL Pressure Switch‹ 1.7.3 LOW Coolant Level Switch Engine Protective DevicesLifting the Generator UnpackingReconfiguring the Fuel System Specifications‹ 1.10.1 Generator Specifications ‹ 1.10.2 Engine SpecificationsCoolant Recommendations Torque SpecificationsEngine OIL Recommendations Basic Standby Electric System Generator Mounting SupportGenerator Location ‹ 2.1.1 Nfpa StandardsEmergency Circuit Isolation Method Transfer Switch Start Signal ConnectionsTotal Circuit Isolation Method Grounding the GeneratorPreparation Before START-UP Battery Installation‹ 2.10.1 Vented Batteries ‹ 2.11.1 Prior to Initial START-UPControl Console Components Using a Standard GTS Transfer SwitchWeekly Exercise Cycle Manual Transfer START-UP Automatic OperationEngine Heater Checking Fluid Levels Cooling SystemOverload Protection for Engine DC Electrical System ‹ 4.5.4 Inspect Cooling System ‹ 4.5.11 Changing the Engine AIR Cleaner‹ 4.5.5 Check Engine Coolant Level ‹ 4.5.6 Perform Visual Inspection‹ 4.5.13 Coolant Change Miscellaneous Maintenance‹ 4.6.4 Battery Replacement ‹ 4.6.3 Battery MaintenanceService Maintenance Interval Information Scheduled MaintenanceLevel Maintenance Level Problem Cause Correction Troubleshooting PointsGuardian Liquid-cooled 15 kW, 20 kW and 25 kW Generators Guardian Liquid-cooled 15 kW, 20 kW and 25 kW Generators Installation Diagram Section DC-VR Customer Connection 120/240V 1-PHASE Electrical Data Connector Interface Assembly Housing Governor ConnectorCover Connector Housing ASM Motor StepperWasher Shakeproof EXT 5/16 STL BASE,MOUNTING 1.5L STNRD&ACSTCDampener Vibration Washer Flat 5/16 ZincRoof Cover Cable Weld Stud Under GRD Wire Assy 99HSB Assembly BASE-DOOR Ground WireAssembly Cover Access Roof ACSTC&STND Cmprtmnt 1.5LWeld Stud Under Roof Panel for Access Cover Cable ROOF, ACSTC&STND Cmprtmnt 1.5L ASSEMBLY,BASE-DOOR Ground WireSUPPORT, Radiator 1.5L Mitsu BRACE, Side 1.5L Mitsu To a Screw Hhtt M5-0.8 X 12 BP Wire AssemblyWasher Flat #10 Zinc SilkscHardware ARM Adjust Alternator Switch OIL PressureGround Wire Starter ENGINE-1.5L16 7 Radiator 1.5L Tank Coolant RecoveryVenturi 1.5L Modine Guard FAN 1.5L ModineVapor GASKET, AIR Cleaner Adapter Cover AIR CleanerWeldment Mounting Base Flange Fuel InletTo Engine Crankshaft Assy Rotor 10KW Housing BlowerAssy Rotor 15KW Assy Rotor 20KWBOOT, Battery Cable ASSY,WIRE#16 REDBRACKET, Battery Hold Down Battery Post Cover RED+Nipple TOE 1.5NPTX5.5 BLK Iron Manifold Exhaust 1.5LSaddle 2 Inch PIPE,EXHAUST 1.5L STNDRD&ACSTCPURCHASER’S/OWNER’S Warranty Responsibilities Your Warranty Rights and ObligationsMANUFACTURER’S Emission Control System Warranty Coverage Emission Related Parts Include the Following Emission Control System WarrantyThis Warranty Shall not Apply to the Following Warranty Schedule
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