Generac 0047210, 0047220, 0047230, 0047240, 0047250, 0047251, 0047252, 0047253, 0047260

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Section 4 — Maintenance

Guardian Liquid-cooled 15 kW, 20 kW and 25 kW Generators

‹4.5.4 INSPECT COOLING SYSTEM

Inspect engine cooling system at least once each month.

Check hoses for damage, deterioration, leaks, etc. Correct any discrepancies found.

Check hose clamps for tightness.

‹4.5.5 CHECK ENGINE COOLANT LEVEL

See “Checking Fluid Levels” in Section 4.4.

‹4.5.6 PERFORM VISUAL INSPECTION

Complete a thorough visual inspection of the entire engine-generator monthly. Look for obvious damage, loose, missing or corroded nuts, bolts and other fas- teners. Look for fuel, oil or coolant leaks.

‹4.5.10 CHANGING ENGINE OIL

Refer to maintenance performed by authorized serv- ice facilities for engine oil and filter change frequen- cies.

Drain the oil while the engine is still warm from run- ning. This means warm up the engine, shut it down and drain immediately as follows:

1.Remove OIL DRAIN HOSE from its retaining clip.

2.Loosen and remove OIL DRAIN HOSE CAP. Drain oil completely into suitable container.

3.When all oil has drained, install and tighten OIL DRAIN HOSE CAP, and re-install into its retaining clip.

4.Turn OIL FILTER (Figure 4.2) counterclockwise and remove. Dispose of old filter.

‹4.5.7 INSPECT EXHAUST SYSTEM

Inspect the exhaust system at least once every three months. Check all exhaust system pipes, mufflers, clamps, etc. for condition, tightness, leaks, security, damage.

‹4.5.8 CHECK FAN BELT

Inspect fan belts every three months. Replace any damaged, deteriorated, worn or otherwise defec- tive belt.

Check fan belt tension. Thumb pressure, exerted midway between pulleys, should deflect about 3/8 to 3/4 inch. Adjust belt tension as required.

‹4.5.9 INSPECT ENGINE GOVERNOR

Visually inspect electronic governor.

DANGER

DANGER: Do not attempt to adjust the gover-

!nor. Only qualified service facilities should adjust the governor. Excessively high operat- ing speeds are dangerous and increase the risk of personal injury. Low speeds impose a heavy load on the engine when adequate engine power is not available and may short- en engine life. Correct rated frequency and voltage are supplied only at the proper gov- erned speed. Some connected electrical load devices may be damaged by incorrect fre- quency and/or voltage. Only qualified service technicians should adjust the governed speed.

Figure 4.2 - Oil Filter

OIL FILTER

5.Apply light coating of new engine oil to seal of new oil filter. Install FILTER and tighten by hand only.

DO NOT OVERTIGHTEN.

6.Remove OIL FILL CAP. Add recommended oil (see

SPECIFICATIONS). DO NOT FILL ABOVE THE DIPSTICK “FULL” MARK. Crankcase oil capacity is 4.0 U.S. quarts (3.8 liters).

After refilling the crankcase with oil, always

!check oil level on dipstick. NEVER OPERATE ENGINE WITH OIL BELOW THE DIPSTICK “ADD” MARK.

7.Start engine and check for oil leaks.

‹4.5.11 CHANGING THE ENGINE AIR CLEANER

To replace the engine air cleaner, (part number 059402), simply remove the air cleaner cover and replace the air filter making sure it is positioned properly before reattaching the cover (Figure 4.3).

16 Generac® Power Systems, Inc.

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Contents Liquid-cooled, Prepackaged Standby Generators ‹ HOW to Obtain Service Authorized Service Dealer Location‹ Operation and Maintenance IntroductionIntroduction IFC Safety Rules General Hazards Electrical Hazards Automatic System Operation Transfer SwitchGenerator Generator AC Connection Systems‹ 1.7.3 LOW Coolant Level Switch ‹ 1.7.1 LOW OIL Pressure Switch‹ 1.7.2 High Coolant Temperature Switch Engine Protective DevicesUnpacking Lifting the Generator‹ 1.10.1 Generator Specifications SpecificationsReconfiguring the Fuel System ‹ 1.10.2 Engine SpecificationsTorque Specifications Engine OIL RecommendationsCoolant Recommendations Generator Location Generator Mounting SupportBasic Standby Electric System ‹ 2.1.1 Nfpa StandardsTotal Circuit Isolation Method Transfer Switch Start Signal ConnectionsEmergency Circuit Isolation Method Grounding the Generator‹ 2.10.1 Vented Batteries Battery InstallationPreparation Before START-UP ‹ 2.11.1 Prior to Initial START-UPUsing a Standard GTS Transfer Switch Control Console Components Manual Transfer START-UP Automatic Operation Weekly Exercise CycleEngine Heater Cooling System Overload Protection for Engine DC Electrical SystemChecking Fluid Levels ‹ 4.5.5 Check Engine Coolant Level ‹ 4.5.11 Changing the Engine AIR Cleaner‹ 4.5.4 Inspect Cooling System ‹ 4.5.6 Perform Visual InspectionMiscellaneous Maintenance ‹ 4.5.13 Coolant Change‹ 4.6.3 Battery Maintenance ‹ 4.6.4 Battery ReplacementScheduled Maintenance Service Maintenance Interval InformationLevel Maintenance Level Troubleshooting Points Problem Cause CorrectionGuardian Liquid-cooled 15 kW, 20 kW and 25 kW Generators Guardian Liquid-cooled 15 kW, 20 kW and 25 kW Generators Installation Diagram Section DC-VR Customer Connection 120/240V 1-PHASE Electrical Data Cover Connector Housing Housing Governor ConnectorConnector Interface Assembly ASM Motor StepperDampener Vibration BASE,MOUNTING 1.5L STNRD&ACSTCWasher Shakeproof EXT 5/16 STL Washer Flat 5/16 ZincRoof Cover Cable Weld Stud Under Assembly Cover Access Assembly BASE-DOOR Ground WireGRD Wire Assy 99HSB Roof ACSTC&STND Cmprtmnt 1.5LWeld Stud Under Roof Panel for Access Cover Cable SUPPORT, Radiator 1.5L Mitsu ASSEMBLY,BASE-DOOR Ground WireROOF, ACSTC&STND Cmprtmnt 1.5L BRACE, Side 1.5L MitsuTo a Washer Flat #10 Zinc Wire AssemblyScrew Hhtt M5-0.8 X 12 BP SilkscHardware Ground Wire Starter Switch OIL PressureARM Adjust Alternator ENGINE-1.5L16 7 Venturi 1.5L Modine Tank Coolant RecoveryRadiator 1.5L Guard FAN 1.5L ModineVapor Weldment Mounting Base Cover AIR CleanerGASKET, AIR Cleaner Adapter Flange Fuel InletTo Engine Crankshaft Assy Rotor 15KW Housing BlowerAssy Rotor 10KW Assy Rotor 20KWBRACKET, Battery Hold Down ASSY,WIRE#16 REDBOOT, Battery Cable Battery Post Cover RED+Saddle 2 Inch Manifold Exhaust 1.5LNipple TOE 1.5NPTX5.5 BLK Iron PIPE,EXHAUST 1.5L STNDRD&ACSTCYour Warranty Rights and Obligations MANUFACTURER’S Emission Control System Warranty CoveragePURCHASER’S/OWNER’S Warranty Responsibilities Emission Control System Warranty Emission Related Parts Include the FollowingWarranty Schedule This Warranty Shall not Apply to the Following