Sears 536.886331 To Install Headlight, PLASTIC\ Notchedsection, To Assemble Control Cables

Page 9

ASSEMBLY

Bend the ends of the cotter pin around the rod and reinstall the plastic cap.

Tighten the eye bolt installed earlier, keeping eye in line with the rod while tightening the inside securely

Rotate the chute crank fully clockwise and tullycou nter-

clockwise. The discharge chule should rotate fully to the outer diameter of the worm and should clear approximately 1/8" (See FIG. 5). If the chute crank needs to be adjusted, go to the Service and Adjustments section in this manual• Screws securing chute clips at the base of the chute should be slightly loose for easy rotation

NOTE: Be sure the crank does not touch the side of the engine or the cover will be scratched.

TO INSTALL HEADLIGHT

The headlight is mounted on the right side of the upper handle. It is installed upside down for shipping purposes•

Remove the pivot bolt nut, lock washer and saddle washer (FIG. 6A) from the headlight mounting bracket• Remove headlight assembly and replace on top side of upper handle with saddle washer, lock washer and pivot bolt nut as shown in FIG. 6B Tighten nut securely (See Headlight Repair Parts in the Repair

Parts section of this manual).

Tie the headlight cable to upper and lower handles with the plastic cable ties supplied in the parts bag by threading the pointed ends ot each tie through the

square end and pulling tightly around the headlight cable and the handle.

NOTE: One side of the plastic tie has small notches in it, while the other side is smooth. The notched side must be on the inside of the loop which is formed when the ends are put together,

Try to loosen the cable tie. Ifit can be loosened, it has been attached with the smooth side on the inside ol

the loop• Re move the cable tie and reverse its direction

Cut off excess plastic tie.

PLASTIC\

. NOTCHEDSECTION

CAP COTTER

_.

 

_1/8INCH CLEARANC

FLATWASHER 1

1/2 INCH

CRANK ADJUSTING ROD

WORM

 

FIG. 5

i

PtVOT;

BOLT

C-=SADDLE

='_ASH E R

LOCK

-

NASHER--_,

CABLE

PIVOT--._

TIES

NUT

 

FIG. 6A

FIG. 6B

DRIVE

LEVER

TO ASSEMBLE CONTROL CABLES

Install control cables tocontrol levers as shown in FIG. 7 and FIG. 7A.

NOTE: If control cables have become unattached from motor mount frame, reconnect cables as shown _nFIG 7A

NOTE: Do not tangle headlight cable and clutch con- trol cables.

 

 

FIG.

7

 

 

 

 

 

4" LG. FREE 3" LG. FREE

 

 

 

TRACTION

STATE

STATE

iJ

 

AUGER

DRIVE_

:

/

t

/DRIVE

_/

_

_L__

 

 

 

SPRING

m,,_)_J_-

_!

:' A_""_

R

 

PRING

 

 

4,,

 

 

 

 

 

DRIVE

I: [_'Q"[J_,

,.¥

_;o\

I

DRWE

SPRING

_

 

I___I!I"_"--"_'_,T-S

p RI NG

LEVER

""_ •

 

_

 

 

 

LEVER

FIG. 7A

9

Image 9
Contents Give the Following Information Product Snow Thrower When Ordering Repair PARTS, AlwaysModel Number Engine Model Number Part Number Part DescriptionFuel Safety Operating SafetyBefore USE Safety Rules REPAIR/ADJUSTMENTS SafetySafe Storage Aintenance Agreement Jstomer ResponsibilitiesSpark Plug Table of Contents Contents of Hardware Pack Tools Required for Assembly AssemblyTo Remove Snow Thrower Measuring tape or ruLerTo Install the Upper Handle and Crank Assembly HOW to SET UP Your Snow ThrowerTo Assemble Snow Chute Roll snow thrower off the skid by pulling on the handlePLASTIC\ Notchedsection To Install HeadlightTo Assemble Control Cables Parts section of this manualTo Install Shifter Lever Knob To Install the Shifter LeverVerse OperationThrower HOW to USE Your SnowTo Stop Your Snow Thrower To Move Forward and BackwardBefore Starting the Engine OperationTo USE Wheel Lockout PIN Fill OILTo Stop Engine Run the engine at full throttle RUN when throwingWarm Start RequiredFrozen Recoil Starter To Start Engine Recoil StarterSnow Throwing Tips General Recommendationslubrication Chart Service Records ScheduleService Dates Customer ResponsibilitiesSnow Thrower Lubrication Every TEN HoursLubrication Every 25 Hours Lubrication EngineRecommended Viscosity Grades COLDER--i2 --WARMER 5W30SAE30To Adjust Skid Height Service and AdjustmentsTo Adjust Scraper BAR To Adjust Chute Crank AssemblyAdjustments ServiceTo Adjust the Clutch Control Cables To Adjust BeltsTo Replace Belts Auger Drive BeltDOORS, Away from Fire or Flame To Adjust the Friction Wheel To Adjust the Belt GuidesTraction Drive Belt Remove the belt cover See in this sectionAway from Fire or Flamf To Replace Friction WheelRemove the bottom panel See FIG LBOTTOMPANELTo Adjust Carburetor To Replace Auger Shear BoltLocknut To Adjust To Adjust or ReplaceSpark Plug To ReplaceSnow Thrower Storage StorageEngine Storage OtherTrouble Trouble Shooting PointsCause Correction